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《工程(英文)》 >> 2022年 第15卷 第8期 doi: 10.1016/j.eng.2020.09.017

一种飞机装配用便携式非接触轮廓扫描系统

School of mechanical engineering, Dalian University of Technology, Dalian 116024, China

收稿日期: 2020-04-29 修回日期: 2020-09-12 录用日期: 2020-09-20 发布日期: 2021-04-14

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摘要

在大型飞机装配过程中,三维轮廓扫描对于装配质量检测具有关键作用。为实现大型飞机零部件高反光曲面轮廓的扫描测量,本文提出一种兼顾精度与效率的非接触式自动化测量系统和方法。首先,以距离传感器辅助摄影测量,建立一种非接触式三维坐标复合测量系统,避免被测表面高反光对摄影测量精度的影响。同时,建立一种蕴含距离传感器一维测距信息与视觉全局转换关系的复合式坐标测量模型,高精度解算被测量点的三维坐标。其次,构建一种轮廓信息驱动的形面自动扫描方法和策略,在距离传感器有效量程内实现形面的非接触快速扫描与轮廓重建。最后,在某型号飞机平尾升降舵(尺寸约1760 mm × 460 mm)装配过程中对所提系统及方法进行现场试验与精度分析。实验表明:整个测量过程用时仅208 s,形面轮廓重建精度优于0.121 mm,因此,鉴于大型飞机装配过程中形面轮廓的高精度和高效率测量要求,所提系统及方法具有广阔应用前景。

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