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High heat flux thermal management through liquid metal driven with electromagnetic induction pump

《能源前沿(英文)》 2022年 第16卷 第3期   页码 460-470 doi: 10.1007/s11708-022-0825-9

摘要: In this paper, a novel liquid metal-based minichannel heat dissipation method was developed for cooling electric devices with high heat flux. A high-performance electromagnetic induction pump driven by rotating permanent magnets is designed to achieve a pressure head of 160 kPa and a flow rate of 3.24 L/min, which could enable the liquid metal to remove the waste heat quickly. The liquid metal-based minichannel thermal management system was established and tested experimentally to investigate the pumping capacity and cooling performance. The results show that the liquid metal cooling system can dissipate heat flux up to 242 W/cm2 with keeping the temperature rise of the heat source below 50°C. It could remarkably enhance the cooling performance by increasing the rotating speed of permanent magnets. Moreover, thermal contact resistance has a critical importance for the heat dissipation capacity. The liquid metal thermal grease is introduced to efficiently reduce the thermal contact resistance (a decrease of about 7.77 × 10−3 °C/W). This paper provides a powerful cooling strategy for thermal management of electric devices with large heat power and high heat flux.

关键词: high heat flux     liquid metal     electromagnetic pump     minichannel heat sink     thermal interface material    

Review on electromagnetic welding of dissimilar materials

K. SHANTHALA,T. N. SREENIVASA

《机械工程前沿(英文)》 2016年 第11卷 第4期   页码 363-373 doi: 10.1007/s11465-016-0375-0

摘要:

Electromagnetic welding (EMW) is a high-speed joining technique that is used to join similar or dissimilar metals, as well as metals to non-metals. This technique uses electromagnetic force to mainly join conductive materials. Unlike conventional joining processes, the weld interface does not melt, thus keeping the material properties intact. Extremely high velocity and strain rate involved in the process facilitate extending the EMW technique for joining several materials. In this paper, the research and progress in electromagnetic welding are reviewed from various perspectives to provide a basis for further research.

关键词: electromagnetic     welding     impact     dissimilar materials    

Radial electromagnetic type unbalance vibration self-recovery regulation system for high-end grinding

《机械工程前沿(英文)》 2023年 第18卷 第3期 doi: 10.1007/s11465-023-0763-1

摘要: Modern rotating machines, which are represented by high-end grinding machines, have developed toward high precision, intelligence, and high durability in recent years. As the core components of grinding machine spindles, grinding wheels greatly affect the vibration level during operation. The unbalance vibration self-recovery regulation (UVSRR) system is proposed to suppress the vibration of grinding wheels during workpiece processing, eliminating or minimizing the imbalance. First, technical principles and the system composition are introduced. Second, the balancing actuator in the UVSRR system is analyzed in detail. The advanced nature of the improved structure is presented through structure introduction and advantage analysis. The performance of the balancing actuator is mutually verified by the theoretical calculation of torque and software simulation. Results show that the self-locking torque satisfies the actual demand, and the driving torque is increased by 1.73 times compared with the traditional structure. Finally, the engineering application value of the UVSRR system is verified by laboratory performance comparison and actual factory application. The balancing speed and effect of the UVSRR system are better than those of an international mainstream product and, the quality of the workpieces machined in the factory improved by 40%.

关键词: UVSRR system     radial electromagnetic type     vibration suppression     performance simulation     engineering application    

Analytical model and finite element computation of braking torque in electromagnetic retarder

Lezhi YE,Guangzhao YANG,Desheng LI

《机械工程前沿(英文)》 2014年 第9卷 第4期   页码 368-379 doi: 10.1007/s11465-014-0314-x

摘要:

An analytical model has been developed for analyzing the braking torque in electromagnetic retarder by flux tube and armature reaction method. The magnetic field distribution in air gap, the eddy current induced in the rotor and the braking torque are calculated by the developed model. Two-dimensional and three-dimensional finite element models for retarder have also been developed. Results from the analytical model are compared with those from finite element models. The validity of these three models is checked by the comparison of the theoretical predictions and the measurements from an experimental prototype. The influencing factors of braking torque have been studied.

关键词: electromagnetic retarder     magnetic field distribution     magnetic circuit     finite element method    

aerogels decorated with multi-walled carbon nanotubes: preparation, characterization, and application for electromagnetic

Jian LI,Caichao WAN

《农业科学与工程前沿(英文)》 2015年 第2卷 第4期   页码 341-346 doi: 10.15302/J-FASE-2015082

摘要: Electromagnetic wave pollution has attracted extensive attention because of its ability to affect the operation of electronic machinery and endanger human health. In this work, the environmentally-friendly hybrid aerogels consisting of cellulose and multi-walled carbon nanotubes (MWCNTs) were fabricated. The aerogels have a low bulk density of 58.17 mg·cm . The incorporation of MWCNTs leads to an improvement in the thermal stability. In addition, the aerogels show a high electromagnetic interference (EMI) value of 19.4 dB. Meanwhile, the absorption-dominant shielding mechanism helps a lot to reduce secondary radiation, which is beneficial to develop novel eco-friendly EMI shielding materials.

关键词: cellulose aerogels     carbon nanotubes     electromagnetic interference shielding     composites    

A new method for boring of non-circular holes

ZHANG Kai, HU De-jin

《机械工程前沿(英文)》 2006年 第1卷 第4期   页码 456-460 doi: 10.1007/s11465-006-0058-3

摘要: A revolving electromagnetic actuation mechanism composed of an electromagnetic stator and an electromagnetic rotor has been developed for boring non-circular holes. The main component of the rotor is a flexure-hinged based flexible body. There are four pole-pair coils in the stator supplying actuation currents. The micro-displacement between the stator and rotor can be controlled by changing the currents applied in the pole-pair coils. Through linearization of the actuation force near the static action point, a linear relationship between the control current and the actuation force was established, and the synchronizing control method of the electromagnetic actuation mechanism is presented here. With two-factor analysis of the linearization error of the actuation force, the influences of control current and micro-displacement to the linearization error of the actuation force were studied. Then, the principle for designing the basic parameters of the magnetic actuation mechanism is put forward. The calibration of the mechanism indicates that the relationship between the micro-displacement of the rotor and the control current has linear characteristics in the required micro-displacement range. Simulation tests show that the turning radius of the rotor changes with the control current. The proposed mechanism can feasibly supply a controllable micro displacement to the boring bar.

关键词: electromagnetic actuation     control method     displacement     flexible body     revolving electromagnetic    

电磁防护仿生原理与故障自修复机制研究

原亮,满梦华,常小龙

《中国工程科学》 2014年 第16卷 第3期   页码 76-85

摘要:

借鉴生物神经网络信息传递的抗扰特点,开展了电磁干扰环境下通过仿生方式进行的电子电路抗扰与防护研究,以便采用新原理、新技术和新方法解决传统的电磁干扰防护手段不足的问题。通过基于布尔模型的复杂生物网络拓扑建模与简并特征分析,证明了网络简并性与功能鲁棒性之间的相互作用关系,以解决抗扰原理问题;通过构建基于神经元电路和可塑突触电路的神经网络电路模型,分析了突触权重的分布对于网络自修复特性的影响,以解决防护机制问题。进而,为电磁防护仿生原理及自修复机制的深入研究形成了一定的理论基础并完成了前期实践。

关键词: 仿生学     电磁仿生     电磁防护     简并性     可塑性     鲁棒性    

Flexible liquid metal coil prepared for electromagnetic energy harvesting and wireless charging

Shen GUO, Peng WANG, Jichuan ZHANG, Wenpeng LUAN, Zishuo XIA, Lingxiao CAO, Zhizhu HE

《能源前沿(英文)》 2019年 第13卷 第3期   页码 474-482 doi: 10.1007/s11708-019-0632-0

摘要: This paper reported a study on a flexible liquid metal coil (LMC) for electromagnetic collection from the transmission line for self-powered sensor and electromagnetic generation for wireless charging of cellular telephone. The room temperature liquid metal of Galinstan was perfused to elastic silicone tube, which is then terminated with gallium-plated copper wire. The as-prepared liquid metal wire can sustain stretching, twisting, and bending with large deformation, and has a good electrical contact stability with the external circuit. The LMC based magnetic energy harvester was then designed and demonstrated to collect the magnetic field energy induced by a wire carrying alternating current. The power of 260 mW was obtained for the wire carrying current of 10 A. The flexible toroidal inductor was fabricated and tested for magnetic energy harvesting. The flexible spiral-shaped LMC was also designed and demonstrated to power cellular telephone through wireless charging. The present study opens the way for further applications of elastic LMC in electromagnetic energy harvesting and charging.

关键词: liquid metal     Galinstan     flexible coil     electromagnetic energy harvesting     wireless charging    

Electromagnetic interference modeling and suppression techniques in variable-frequency drive systems

Le YANG, Shuo WANG, Jianghua FENG

《机械工程前沿(英文)》 2018年 第13卷 第3期   页码 329-353 doi: 10.1007/s11465-018-0466-1

摘要:

Electromagnetic interference (EMI) causes electromechanical damage to the motors and degrades the reliability of variable-frequency drive (VFD) systems. Unlike fundamental frequency components in motor drive systems, high-frequency EMI noise, coupled with the parasitic parameters of the trough system, are difficult to analyze and reduce. In this article, EMI modeling techniques for different function units in a VFD system, including induction motors, motor bearings, and rectifier-inverters, are reviewed and evaluated in terms of applied frequency range, model parameterization, and model accuracy. The EMI models for the motors are categorized based on modeling techniques and model topologies. Motor bearing and shaft models are also reviewed, and techniques that are used to eliminate bearing current are evaluated. Modeling techniques for conventional rectifier-inverter systems are also summarized. EMI noise suppression techniques, including passive filter, Wheatstone bridge balance, active filter, and optimized modulation, are reviewed and compared based on the VFD system models.

关键词: variable-frequency drive (VFD)     electromagnetic interference (EMI)     motor drive modeling     EMI noise suppression    

Carbonized nano/microparticles for enhanced mechanical properties and electromagnetic interference shielding

Rao Arsalan KHUSHNOOD,Sajjad AHMAD,Luciana RESTUCCIA,Consuelo SPOTO,Pravin JAGDALE,Jean-Marc TULLIANI,Giuseppe Andrea FERRO

《结构与土木工程前沿(英文)》 2016年 第10卷 第2期   页码 209-213 doi: 10.1007/s11709-016-0330-5

摘要: In the present work, carbon nano/microparticles obtained by controlled pyrolysis of peanut (PS) and hazelnut (HS) shells are presented. These materials were characterized by Raman spectroscopy and field emission-scanning electron microscopy (FE-SEM). When added to cement paste, up to 1 wt%, these materials led to an increase of the cement matrix flexural strength and of toughness. Moreover, with respect to plain cement, the total increase in electromagnetic radiation shielding effect when adding 0.5 wt% of PS or HS in cement composites is much higher in comparison to the ones reported in the literature for CNTs used in the same content.

关键词: carbon nano/microparticles     green cement     toughness mechanism     electromagnetic shielding effect    

Three-dimensional electromagnetic analysis and design of permanent magnet retarder

Lezhi YE, Desheng LI, Bingfeng JIAO

《机械工程前沿(英文)》 2010年 第5卷 第4期   页码 438-441 doi: 10.1007/s11465-010-0111-0

摘要: An eddy current retarder for vehicles generates much heat when it works continuously, which leads to serious decline in braking torque. This paper proposes a novel permanent magnet retarder (PMR) for vehicles, whose cooling system connects with engine cooling-water. A three-dimensional finite element model is developed to model the electromagnetic behavior of a permanent magnet retarder under a constant speed. The magnetic field and eddy current field in PMR are numerically solved by a finite element method. By accounting for the nonlinear permeability of the rotor and the weakened effect in the magnetic field that is generated by the eddy current magnetic field, the calculation accuracy of air-gap magnetic field is enhanced. Experiment shows that the temperature of the retarder is less than 150°C, and the braking torque keeps the hard characteristics curve. The calculated air-gap magnetic flux density is fairly good agreement with the measured one.

关键词: auxiliary brake     permanent magnet retarder     water-cooling     finite element method    

Hip-mounted electromagnetic generator to harvest energy from human motion

Dan DAI,Jing LIU

《能源前沿(英文)》 2014年 第8卷 第2期   页码 173-181 doi: 10.1007/s11708-014-0301-2

摘要: A type of electromagnetic hip-mounted generator (EHG) is proposed to harvest energy from human hip motion to generate electricity. Based on the law of electromagnetic induction, the EHG generator can convert the kinetic power of the thigh swing into electrical energy during walking or running. To demonstrate the feasibility of the present method, a prototype of the EHG has been designed and fabricated. A theoretical analysis has been conducted to interpret the working behavior of this prototype. In addition, the performance of the system has been experimentally tested through a rotary motor and human body motion. When driven by the rotary motor at a rotation speed of 100 r/min, the open-circuit voltage of this prototype is 2.5 V. Further, a maximum open-circuit voltage of approximately 1 V and a maximum output power of 284 μW could be produced respectively when walking with an EHG at a speed of 1.47 m/s. This handy renewable energy technology is promising as a pervasive electricity generation system for a group of wearable or implanted sensors, actuators and mobile electronics.

关键词: human power harvesting     pervasive energy     electricity generation     wearable energy     renewable and sustainable energy     mobile electronics    

Stability and coupling dynamic behavior of nonlinear journal active electromagnetic bearing rotor system

LU Yanjun, HEI Di, WANG Yuan, DAI Rong, LU Yanjun, LIU Heng, YU Lie

《机械工程前沿(英文)》 2008年 第3卷 第2期   页码 193-199 doi: 10.1007/s11465-008-0023-4

摘要: The stability and coupling dynamic behavior of a journal active electromagnetic bearing rotor system are analyzed. The gyroscopic effect is considered in the rotor model. The system equations are formulated by combining equations for rotor motion and decentralized proportional integral differential (PID) controllers. A method combining the predictor-corrector mechanism and the Netwon-Raphson method is presented to calculate the critical speed at the corresponding Hopf bifurcation point of the system. For periodic motions, a continuation method combining the predictor-corrector mechanism and shooting method is presented. Nonlinear unbalanced periodic motions and their stability margins are obtained using the shooting method and established continuation method for periodic motions. With the change of control parameters, the system local stability and bifurcation behaviors are obtained using the Floquet theory. The numerical examples show that the schemes not only significantly save computing cost, but also have high precision.

关键词: proportional integral     bifurcation     corresponding     integral differential     predictor-corrector mechanism    

cross-linked MXene/cellulose nanofiber/nickel alginate film with improved mechanical properties and electromagnetic

《化学科学与工程前沿(英文)》 2023年 第17卷 第10期   页码 1460-1469 doi: 10.1007/s11705-023-2335-7

摘要: Electromagnetic interference pollution has raised urgent demand for the development of electromagnetic interference shielding materials. Transition metal carbides (MXenes) with excellent conductivity have shown great potential in electromagnetic interference (EMI) shielding materials, while the poor mechanical strength, flexibility, and structural stability greatly limit their further applications. Here, cellulose nanofibers and sodium alginate are incorporated with MXene nanosheets as flexible matrices to construct strong and flexible mussel-like layered MXene/Cellulose nanofiber/Sodium Alginate composite films, and nickel ions are further introduced to induce metal coordination crosslinking of alginate units. Benefited from the dual-crosslinked network structure of hydrogen bonding and metal coordination, the tensile strength, Young’s modulus, and toughness of the MXene/cellulose nanofiber/nickel alginate composite film are significantly increased. After subsequent reduction by ascorbic acid, excess nickel ions are reduced to nickel nanoparticles and uniformly dispersed within the highly conductive composite film, which further improved its hysteresis loss effect toward the incident electromagnetic waves. Consequently, the MXene/cellulose nanofiber/nickel alginate-Ni composite film presents a considerably enhanced electromagnetic interference shielding effectiveness (47.17 dB) at a very low thickness of 29 μm. This study proposes a feasible dual-crosslinking and subsequent reduction strategy to synergistically enhance the mechanical properties and electromagnetic interference shielding performance of MXene-based composite materials.

关键词: Ti3C2Tx MXene     double crosslinking     mechanical properties     EMI shielding performance    

重大基础设施非核强电磁脉冲威胁与防护策略研究

吴琦,刘元安,闻映红,赵明敏,王卫民,张金宝,苏东林

《中国工程科学》 2022年 第24卷 第4期   页码 249-258 doi: 10.15302/J-SSCAE-2022.04.022

摘要: Mclean : Electromagnetic Pulse Commission , 2008 .IEEE Transactions on Electromagnetic Compatibility , 2020 , 62 4 : 1160 ‒ 1168 .IEEE Transactions on Electromagnetic Compatibility , 2021 , 63 5 : 1512 ‒ 1521 .Mclean : Electromagnetic Pulse Commission , 2008 .">1]。Her major research field is electromagnetic compatibility and electromagnetic security.

关键词: 重大基础设施;强电磁脉冲;分级防护;应急响应;电磁防护    

标题 作者 时间 类型 操作

High heat flux thermal management through liquid metal driven with electromagnetic induction pump

期刊论文

Review on electromagnetic welding of dissimilar materials

K. SHANTHALA,T. N. SREENIVASA

期刊论文

Radial electromagnetic type unbalance vibration self-recovery regulation system for high-end grinding

期刊论文

Analytical model and finite element computation of braking torque in electromagnetic retarder

Lezhi YE,Guangzhao YANG,Desheng LI

期刊论文

aerogels decorated with multi-walled carbon nanotubes: preparation, characterization, and application for electromagnetic

Jian LI,Caichao WAN

期刊论文

A new method for boring of non-circular holes

ZHANG Kai, HU De-jin

期刊论文

电磁防护仿生原理与故障自修复机制研究

原亮,满梦华,常小龙

期刊论文

Flexible liquid metal coil prepared for electromagnetic energy harvesting and wireless charging

Shen GUO, Peng WANG, Jichuan ZHANG, Wenpeng LUAN, Zishuo XIA, Lingxiao CAO, Zhizhu HE

期刊论文

Electromagnetic interference modeling and suppression techniques in variable-frequency drive systems

Le YANG, Shuo WANG, Jianghua FENG

期刊论文

Carbonized nano/microparticles for enhanced mechanical properties and electromagnetic interference shielding

Rao Arsalan KHUSHNOOD,Sajjad AHMAD,Luciana RESTUCCIA,Consuelo SPOTO,Pravin JAGDALE,Jean-Marc TULLIANI,Giuseppe Andrea FERRO

期刊论文

Three-dimensional electromagnetic analysis and design of permanent magnet retarder

Lezhi YE, Desheng LI, Bingfeng JIAO

期刊论文

Hip-mounted electromagnetic generator to harvest energy from human motion

Dan DAI,Jing LIU

期刊论文

Stability and coupling dynamic behavior of nonlinear journal active electromagnetic bearing rotor system

LU Yanjun, HEI Di, WANG Yuan, DAI Rong, LU Yanjun, LIU Heng, YU Lie

期刊论文

cross-linked MXene/cellulose nanofiber/nickel alginate film with improved mechanical properties and electromagnetic

期刊论文

重大基础设施非核强电磁脉冲威胁与防护策略研究

吴琦,刘元安,闻映红,赵明敏,王卫民,张金宝,苏东林

期刊论文