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Development and technical progress in large-scale circulating fluidized bed boiler in China

Zhong HUANG, Lei DENG, Defu CHE

《能源前沿（英文）》 2020年第14卷第4期页码 699-714 doi: 10.1007/s11708-020-0666-3

摘要： Circulating fluidized bed (CFB) boilers has realized the clean and efficient utilization of inferior coal like gangue and coal slime, high sulfur coal, anthracite, petroleum coke, oil shale and other resources. As a country with the largest amount of CFB boilers and the largest installed capacity in the world, China has 440 100–600 MW CFB boilers with a total capacity of 82.29 GW , including 227 units of 135 MW , 95 units of 300 MW , and 24 supercritical units. The statistics of typical 100–300 MW CFB boilers showed that the average number of unplanned shut-down was only 0.37 times per year, among which the 135 MW was 0.26 times per year and 300 MW was 0.46 times per year. The auxiliary power ratio of some 300 MW CFB boilers based on flow-pattern reconstruction can be reduced to about 4%, which is closed to the same level of pulverized coal (PC) boilers. This paper summarizes the development process and application status of China’s large-scale CFB boilers, analyzes the characteristics and technical performance of the iconic units, and introduces solutions to the problems such as water wall wear and bottom ash cooling.

关键词： CFB boiler installed capacity reliability economics ultra-low emission China

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Fault simulation of boiler heating surface ash deposition in a power plant system

Weiwei ZHANG, Huisheng ZHANG, Ming SU

《能源前沿（英文）》 2011年第5卷第4期页码 435-443 doi: 10.1007/s11708-011-0162-x

摘要： The simulation model of a power generation system was developed based on EASY5 simulation platform. The performances of the power plant under the conditions of the furnace slagging and ash deposition of the heating surfaces in the boiler were simulated. The results show that the simulation model can reasonably reflect the characteristics of the power plant when each component is under fault conditions. Through fault simulation, the change of the performance parameters can be obtained, which can be used in fault diagnosis system as the diagnosis criterion for expert system.

关键词： boiler slagging ash deposition fault simulation

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Heating energy performance and part load ratio characteristics of boiler staging in an office building

Da Young LEE, Byeong Mo SEO, Yeo Beom YOON, Sung Hyup HONG, Jong Min CHOI, Kwang Ho LEE

《能源前沿（英文）》 2019年第13卷第2期页码 339-353 doi: 10.1007/s11708-018-0596-5

摘要： Commercial buildings account for significant portions of the total building energy in South Korea and thus a variety of research on the boiler operation related to heating energy in office buildings has been carried out thus far. However, most of the researches have been conducted on the boiler itself, i.e., the part load ratio characteristics and the corresponding gas energy consumption patterns are not analyzed in the existing studies. In this study, the part load ratio and the operating characteristics of gas boiler have been analyzed within an office building equipped with the conventional variable air volume system. In addition, the gas consumption among different boiler staging schemes has been comparatively analyzed. As a result, significant portions of total operating hours, heating load and energy consumption has been found to be in a part load ratio range of 0 through 40% and thus energy consumption is significantly affected by boiler efficiency at low part load conditions. This suggests that boiler operation at the part load is an important factor in commercial buildings. In addition, utilizing sequential boiler staging scheme can save a gas usage of about 7%. For annual heating energy saving, applying the sequential control boiler with a 3:7 proportion staging is considered to be the optimal control algorithm for maximum efficiency of boilers.

关键词： EnergyPlus boiler part load ratio gas consumption office building boiler staging

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Thermodynamic models and energy distribution of single-phase heated surface in a boiler under unsteady

Xiyan GUO, Yongping YANG

《能源前沿（英文）》 2011年第5卷第1期页码 69-74 doi: 10.1007/s11708-010-0117-7

摘要： A coal-fired power unit frequently operates under unsteady conditions; thus, in order to acquire scientific energy analysis of the unit, thermodynamic analysis of a single-phase heated surface in a boiler under such conditions requires investigation. Processes are analyzed, and distributions of energy and exergy are qualitatively revealed. Models for energy analysis, entropy analysis, and exergy analysis of control volumes and irreversible heat transfer processes are established. Taking the low-temperature superheater of a 610 t/h-boiler as an example, the distribution of energy, entropy production, and exergy is depicted quantitatively, and the results are analyzed.

关键词： thermodynamic model energy distribution boiler unsteady conditions

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Heat flux distribution on circulating fluidized bed boiler water wall

LU Junfu, YUE Guangxi, YANG Hairui, ZHANG Jiansheng, YU Long, ZHANG Man, YANG Zhongming

《能源前沿（英文）》 2008年第2卷第2期页码 134-139 doi: 10.1007/s11708-008-0027-0

摘要： The future of circulating fluidized bed (CFB) combustion technology is in raising the steam parameters to supercritical levels. Understanding the heat flux distribution on the water wall is one of the most important issues in the design and operation of supercritical pressure CFB boilers. In the present paper, the finite element analysis (FEA) method is adopted to predict the heat transfer coefficient as well as the heat flux of the membrane wall and the results are validated by direct measurement of the temperature around the tube. Studies on the horizontal heat flux distribution were conducted in three CFB boilers with different furnace size, tube dimension and water temperature. The results are useful in supercritical pressure CFB boiler design.

关键词： horizontal different furnace temperature FEA measurement

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Large eddy simulation of a 660 MW utility boiler under variable load conditions

Haoshu SHEN, Yuxin WU, Minmin ZHOU, Hai ZHANG, Guangxi YUE, Junfu LYU

《能源前沿（英文）》 2021年第15卷第1期页码 124-131 doi: 10.1007/s11708-020-0659-2

摘要： Large eddy simulation (LES) has become a promising tool for pulverized coal combustion with the development of computational fluid dynamics (CFD) technologies in recent years. LES can better capture the unsteady features and turbulent structures of coal jet flame than Reynolds averaged Navier Stokes (RANS). The coal-fired power plants in China are now required to be operated in a wide load range and quickly respond to the electric grid. The boiler performance of variable loads should be evaluated in terms of flow, heat transfer, and combustion processes. In this paper, LES was applied to simulate a 660 MW ultra-supercritical boiler under BMCR (boiler maximum continue rate), 75%THA-100, and 50%THA-100 conditions. The predicted gas velocities agree well with the thermal calculation and the temperature error is less than 130 K. The simulation results show that the operation load has significant effects on the boiler performance. It is also proved that LES can provide guidance for the design and operation of advanced coal-fired boilers.

关键词： large eddy simulation ultra-supercritical boiler operation load

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Study on the NOx release rule along the boiler during pulverized coal combustion

JIN Jing, ZHANG Zhongxiao, LI Ruiyang

《能源前沿（英文）》 2007年第1卷第1期页码 91-95 doi: 10.1007/s11708-007-0009-7

摘要： Numerical simulation and experimental study on NO release along the boiler during pulverized coal combustion have been conducted. With the increase of temperature the NO emission increased and the peak value of NO release moved forward. But when the temperature increased to a certain degree, NO emission began to reduce. NO emission increased with the increase of nitrogen content of coal. The peak value of NO release moved backwards with the increase of coal rank. NO emission increased obviously with the increase of stoichiometric ratio. There existed a critical average diameter of the pulverized coal (). If "d, NO emission reduced with the decrease of pulverized coal size. If >, NO emission reduced with the increase of the pulverized coal size. The results showed that the simulation results are in agreement with the experimental results for concentration distribution of NO along the axis of the furnace.

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Application of digital holography to circle flow bed boiler measurement

PU Shiliang, WANG Qinghui, CEN Kefa, Denis Lebrun, REN Kuanfang

《能源前沿（英文）》 2007年第1卷第2期页码 218-222 doi: 10.1007/s11708-007-0029-3

摘要： The spatial distribution of particles in the boiler is very important in the study on the circle flow bed boiler (CFB). Digital in-line holography technique was applied to obtain the spatial and diameter distribution of the particles inside the boiler. A HE-NE laser was used to illuminate the particles inside the CFB through two glass windows and the in-line diffraction pattern was recorded by a CCD camera. The diffraction can be interpreted as a convolution between a family of wavelet functions and the object function. So the three-dimensional (3D) images of the particles in the two-phase flow were reconstructed by the convolution between diffraction pattern and wavelet functions. The particle diameters and 3D coordinates were calculated from the reconstructed 3D images by a series of image-processing methods, followed by a discussion of the experimental results.

关键词： HE-NE function convolution two-phase diffraction

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Design and application of a novel coal-fired drum boiler using saline water in heavy oil recovery

Junping GU, Yuxin WU, Liping WU, Man ZHANG, Hairui YANG, Junfu LYU

《能源前沿（英文）》 2020年第14卷第4期页码 715-725 doi: 10.1007/s11708-020-0690-3

摘要： In this paper, the design and operation of a novel coal-fired circulating fluidized bed (CFB) drum boiler that can generate superheated steam using saline water were introduced. The natural circulation water dynamics with a drum was adopted instead of the traditional once-through steam generator (OTSG) design, so that superheated steam can be generated for the better performance of the steam assisted gravity drainage (SAGD) technology in heavy oil recovery. The optimized staged evaporation method was proposed to further decrease the salinity of water in the clean water section of the boiler. The evaporating pipes of the salted water section were rearranged in the back pass of the boiler, where the heat load is low, to further improve the heat transfer safety. A CFB combustion technology was used for coal firing to achieve a uniform heat transfer condition with low heat flux. Pollutant control technologies were adopted to reduce pollutant emissions. Based on the field test, the recommended water standard for the coal-fired CFB drum boilers was determined. With the present technology, the treated recovery wastewater can be reused in steam-injection boilers to generate superheated steam. The engineering applications show that the boiler efficiency is higher than 90%, the blowdown rate is limited within 5.5%, and the superheat of steam can reach up to 30 K. Besides, the heavy oil recovery efficiency is significantly improved. Moreover, the pollutant emissions of SO , NO and dust are controlled within the ranges of 20–90 mg/(N·m ), 30–90 mg/(N·m ) and 2–10 mg/(N·m ) respectively.

关键词： drum steam injection boiler natural circulation recovery wastewater staged evaporation circulating fluidized bed (CFB)

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我国锅炉装备绿色低碳发展路径研究

李军,笪耀东,刘雪敏,于吉明,常勇强,侯娜娜

《中国工程科学》 2022年第24卷第4期页码 212-221 doi: 10.15302/J-SSCAE-2022.04.021

摘要：

锅炉作为高耗能特种设备，在电力、供热、钢铁等行业及日常生活中广泛应用，是保障国民经济发展和人民生活的重要基础设施；锅炉装备能源消耗、大气污染物、碳排放量大，开展锅炉装备绿色低碳转型升级对实现碳达峰、碳中和目标具有重要的支撑意义。本文从锅炉装备节能降碳的需求出发，对电站锅炉、工业锅炉两类产品分别进行讨论，总结了我国锅炉装备的发展态势，分析了存在的问题。在此基础上，根据电站锅炉和工业锅炉装备自身特点，综合考虑生产、使用、检验检测等环节和燃料供应、使用工况、运行水平等因素，提出了电站锅炉改造升级、工业锅炉低碳转型、锅炉制造绿色发展、锅炉使用管理水平提升等锅炉装备绿色低碳发展路径，并阐述了相应的具体措施。最后，本文从加强科技创新、健全公共服务体系和完善法律法规与标准体系3个方面提出了对策建议，以期为推进锅炉装备制造业转型升级、实现锅炉装备绿色低碳发展提供参考。

关键词：锅炉装备低碳发展节能增效燃料结构调整智能化运行

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mass air flow ratio on gas-particle flow characteristics of a swirl burner in a 29 MW pulverized coal boiler

Rong YAN, Zhichao CHEN, Shuo GUAN, Zhengqi LI

《能源前沿（英文）》 2021年第15卷第1期页码 68-77 doi: 10.1007/s11708-020-0697-9

摘要： In a gas/particle two-phase test facility, a three-component particle-dynamics anemometer was used to measure the characteristics of gas/particle two-phase flows in a 29 megawatt (MW) pulverized coal industrial boiler equipped with a new type of swirling pulverized coal burner. The distributions of three-dimensional gas/particle velocity, particle volume flux, and particle size distribution were measured under different working conditions. The mean axial velocity and the particle volume flux in the central region of the burner outlet were found to be negative. This indicated that a central recirculation zone was formed in the center of the burner. In the central recirculation zone, the absolute value of the mean axial velocity and the particle volume flux increased when the external secondary air volume increased. The size of the central reflux zone remained stable when the air volume ratio changed. Along the direction of the jet, the peak value formed by the tertiary air gradually moved toward the center of the burner. This tertiary air was mixed with the peak value formed by the air in the adiabatic combustion chamber after the cross-section of / = 0.7. Large particles were concentrated near the wall area, and the particle size in the recirculation zone was small.

关键词： industrial pulverized coal boiler swirl burner air/particle flow particle dynamic analyzer (PDA)

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Effect of circulating ash from CFB boilers on NO and N

Xiangsong HOU, Shi YANG, Junfu LU, Hai ZHANG, Guangxi YUE

《能源前沿（英文）》 2009年第3卷第2期页码 241-246 doi: 10.1007/s11708-009-0006-0

摘要： NO and N O emissions from circulating fluidized bed (CFB) boilers are determined by their formation and destruction rates in the furnace. The effect of circulating ash from a CFB boiler on NO and N O emissions were investigated in a laboratory-scale fluidized bed reactor. The results show that the residue char in circulating ash and the CO generated from the char play an important role in NO reduction and N O formation; however, active components of circulating ash such as CaO, Fe O accelerate the decomposition of N O. Experiment was also conducted on a 75 t/h CFB boiler fueled with the mixture of anthracite and biomass. The lower residue carbon content of circulating ash in this experiment is lower; therefore, the reacting rate of NO deoxidize is limited. This result verified the conclusion of laboratory research.

关键词： CFB boiler circulating ash NO reduction N₂O thermal decomposition biomass

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PM₁₀ emissions from industrial coal-fired chain-grate boilers

Xinghua Li, Junzan Han, Lei Duan

《环境科学与工程前沿（英文）》 2017年第11卷第6期 doi: 10.1007/s11783-017-0966-y

摘要： Industrial coal-fired boiler is an important air pollutant emission source in China. The chain-grate boiler is the most extensively used type of industrial coal-fired boiler. An electrical low-pressure impactor, and a Dekati Low Pressure Impactor were applied to determine mass and number size distributions of PM at the inlet and the outlet of the particulate emission control devices at six coal-fired chain-grate boilers. The mass size distribution of PM generated from coal-fired chain-grate boilers generally displays a bimodal distribution that contains a submicron mode and a coarse mode. The PM in the submicron mode for burning with raw coal contributes to 33%±10 % of PM emissions, much higher than those for pulverized boilers. And the PM in the submicron mode for burning with briquette contributes up to 86 % of PM emissions. Multiclones and scrubbers are not efficient for controlling PM emission. Their average collection efficiencies for sub-micron particle and super-micron particle are 34% and 78%, respectively. Operating conditions of industrial steam boilers have influence on PM generation. Peak of the submicron mode during normal operation period is larger than the start-up period.

关键词： coal-fired chain-grate boiler PM₁₀ size distribution particulate emission control devices size-dependent collection efficiency

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Development of a supercritical and an ultra-supercritical circulating fluidized bed boiler

Junfu LYU, Hairui YANG, Wen LING, Li NIE, Guangxi YUE, Ruixin LI, Ying CHEN, Shilong WANG

《能源前沿（英文）》 2019年第13卷第1期页码 114-119 doi: 10.1007/s11708-017-0512-4

摘要： The supercritical circulating fluidized bed (CFB) boiler, which combines the advantages of CFB combustion with low cost emission control and supercritical steam cycle with high efficiency of coal energy, is believed to be the future of CFB combustion technology. It is also of greatest importance for low rank coal utilization in China. Different from the supercritical pulverized coal boiler that has been developed more than 50 years, the supercritical CFB boiler is still a new one which requires further investigation. Without any precedentor engineering reference, Chinese researchers have conducted fundamental research, development, design of the supercritical CFB boilers independently. The design theory and key technology for supercritical CFB boiler were proposed. Key components and novel structures were invented. The first 600 MWe supercritical CFB boiler and its auxiliaries were successfully developed and demonstrated in Baima Power Plant, Shenhua Group as well as the simulator, control technology, installation technology, commissioning technology, system integration and operation technology. Compared with the 460 MWe supercritical CFB in Poland, developed in the same period and the only other supercritical one of commercial running in the word beside Baima, the 600 MWe one in Baima has a better performance. Besides, supercritical CFB boilers of 350 MWe have been developed and widely commercialized in China. In this paper, the updated progress of 660 MWe ultra-supercritical CFB boilers under development is introduced.

关键词： supercritical circulating fluidized bed boiler development demonstration

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Influence of different oil feed rate on bituminous coal ignition in a full-scale tiny-oil ignition burner

Chunlong LIU, Qunyi ZHU, Zhengqi LI, Qiudong ZONG, Xiang ZHANG, Zhichao CHEN

《能源前沿（英文）》 2013年第7卷第3期页码 406-412 doi: 10.1007/s11708-013-0266-6

摘要： To reduce oil consumption during firing-up and partial-load operation, a tiny-oil ignition burner has been recommended. Through reacting-flow experiments performed on a full-scale experimental setup, the influence of different oil flow rates on bituminous coal combustion as well as flow rates without coal feed was analyzed. The ignition burner is identical to that normally used in an 800 MWe utility boiler. Under operating conditions with flow rates of 50, 100, and 150 kg/h, gas temperature distributions were measured in the burner. At the equivalent measuring points at the exits of the first and second combustion chambers, these distributions remained almost unchanged under a constant coal feed rate of 4 t/h. However on the burner centerline, distributions increased slightly with increasing flow rate. Different gas concentrations were measured at the center of the burner exit. For instance, the O concentration at the burner exit varied from 0.01% to 0.31% whereas CO concentrations were more than 10000 ppm. At the same coal feed rate of 4 t/h, burner resistances are 480, 600, and 740 Pa for oil flow rates of 50, 100, and 150 kg/h, respectively.

关键词： ignition coal burner boiler oil flow rate

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标题作者时间类型操作

Development and technical progress in large-scale circulating fluidized bed boiler in China

Zhong HUANG, Lei DENG, Defu CHE

期刊论文

Fault simulation of boiler heating surface ash deposition in a power plant system

Weiwei ZHANG, Huisheng ZHANG, Ming SU

期刊论文

Heating energy performance and part load ratio characteristics of boiler staging in an office building

Da Young LEE, Byeong Mo SEO, Yeo Beom YOON, Sung Hyup HONG, Jong Min CHOI, Kwang Ho LEE

期刊论文

Thermodynamic models and energy distribution of single-phase heated surface in a boiler under unsteady

Xiyan GUO, Yongping YANG

期刊论文

Heat flux distribution on circulating fluidized bed boiler water wall

LU Junfu, YUE Guangxi, YANG Hairui, ZHANG Jiansheng, YU Long, ZHANG Man, YANG Zhongming

期刊论文

Large eddy simulation of a 660 MW utility boiler under variable load conditions

Haoshu SHEN, Yuxin WU, Minmin ZHOU, Hai ZHANG, Guangxi YUE, Junfu LYU

期刊论文

Study on the NOx release rule along the boiler during pulverized coal combustion

JIN Jing, ZHANG Zhongxiao, LI Ruiyang

期刊论文

Application of digital holography to circle flow bed boiler measurement

PU Shiliang, WANG Qinghui, CEN Kefa, Denis Lebrun, REN Kuanfang

期刊论文

Design and application of a novel coal-fired drum boiler using saline water in heavy oil recovery

Junping GU, Yuxin WU, Liping WU, Man ZHANG, Hairui YANG, Junfu LYU

期刊论文

我国锅炉装备绿色低碳发展路径研究

李军,笪耀东,刘雪敏,于吉明,常勇强,侯娜娜

期刊论文

mass air flow ratio on gas-particle flow characteristics of a swirl burner in a 29 MW pulverized coal boiler

Rong YAN, Zhichao CHEN, Shuo GUAN, Zhengqi LI

期刊论文

Effect of circulating ash from CFB boilers on NO and N

Xiangsong HOU, Shi YANG, Junfu LU, Hai ZHANG, Guangxi YUE

期刊论文

PM₁₀ emissions from industrial coal-fired chain-grate boilers

Xinghua Li, Junzan Han, Lei Duan

期刊论文

Development of a supercritical and an ultra-supercritical circulating fluidized bed boiler

Junfu LYU, Hairui YANG, Wen LING, Li NIE, Guangxi YUE, Ruixin LI, Ying CHEN, Shilong WANG

期刊论文

Influence of different oil feed rate on bituminous coal ignition in a full-scale tiny-oil ignition burner

Chunlong LIU, Qunyi ZHU, Zhengqi LI, Qiudong ZONG, Xiang ZHANG, Zhichao CHEN

期刊论文

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