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Mechanical properties of vanadium-alloyed austempered ductile iron for crankshaft applications

《机械工程前沿（英文）》 2023年 第18卷 第3期 doi: 10.1007/s11465-023-0746-2

摘要： This study focused on the development of austempered ductile iron (ADI) with desirable combination of mechanical properties for crankshaft applications by the combined effect of vanadium (V) alloying and an optimized heat treatment process. The produced unalloyed GGG60, 0.15% V-alloyed GGG60 (V-15), and 0.30% V-alloyed GGG60 samples were subjected to austenitizing at 900 °C for 1 h and subsequent austempering processes at 250, 300, and 350 °C for 15, 30, 60, 90, and 180 min. As a result of these austempering processes, different bainitic structures were obtained, which led to the formation of diverse combinations of mechanical properties. The mechanical properties of the austempered samples were tested comprehensively, and the results were correlated with their microstructures and the stability of the retained austenite phases. From the microstructural observations, the V-alloyed samples exhibited a finer microstructure and a more acicular ferrite phase than unalloyed samples. The V addition delayed the coarsening of the acicular ferrite structures and considerably contributed to the improvement of the mechanical properties of GGG60. Moreover, the X-ray diffraction results revealed that the retained austenite volume and the carbon enrichment of austenite phases in ADI samples were remarkably affected by the addition of vanadium. The increase in volume fraction of retained austenite and its carbon content provided favorable ductility and toughness to V-15, as confirmed by the elongation and impact test results. Consequently, the dual-phase ausferrite microstructure of V-15 that was austempered at 300 °C for 60 min exhibited high strength with substantial ductility and toughness for crankshaft applications.

关键词： austempered ductile iron (ADI)     vanadium alloying     mechanical properties     crankshafts     retained austenite    

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Rapid alloying of CoCrFeMnNi high-entropy alloy from elemental feedstock toward high-throughput synthesis

《机械工程前沿（英文）》 2023年 第18卷 第1期 doi: 10.1007/s11465-022-0727-x

摘要： High-entropy alloys (HEAs) are considered alternatives to traditional structural materials because of their superior mechanical, physical, and chemical properties. However, alloy composition combinations are too numerous to explore. Finding a rapid synthesis method to accelerate the development of HEA bulks is imperative. Existing in situ synthesis methods based on additive manufacturing are insufficient for efficiently controlling the uniformity and accuracy of components. In this work, laser powder bed fusion (L-PBF) is adopted for the in situ synthesis of equiatomic CoCrFeMnNi HEA from elemental powder mixtures. High composition accuracy is achieved in parallel with ensuring internal density. The L-PBF-based process parameters are optimized; and two different methods, namely, a multi-melting process and homogenization heat treatment, are adopted to address the problem of incompletely melted Cr particles in the single-melted samples. X-ray diffraction indicates that HEA microstructure can be obtained from elemental powders via L-PBF. In the triple-melted samples, a strong crystallographic texture can be observed through electron backscatter diffraction, with a maximum polar density of 9.92 and a high ultimate tensile strength (UTS) of (735.3 ± 14.1) MPa. The homogenization heat-treated samples appear more like coarse equiaxed grains, with a UTS of (650.8 ± 16.1) MPa and an elongation of (40.2% ± 1.3%). Cellular substructures are also observed in the triple-melted samples, but not in the homogenization heat-treated samples. The differences in mechanical properties primarily originate from the changes in strengthening mechanism. The even and flat fractographic morphologies of the homogenization heat-treated samples represent a more uniform internal microstructure that is different from the complex morphologies of the triple-melted samples. Relative to the multi-melted samples, the homogenization heat-treated samples exhibit better processability, with a smaller composition deviation, i.e., ≤ 0.32 at.%. The two methods presented in this study are expected to have considerable potential for developing HEAs with high composition accuracy and composition flexibility.

关键词： laser powder bed fusion (L-PBF)     in situ alloying     high-entropy alloys     heat treatment     rapid synthesis    

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Effect of process parameters on the density and porosity of laser melted AlSi10Mg/SiC metal matrix composite

Omotoyosi H. FAMODIMU, Mark STANFORD, Chike F. ODUOZA, Lijuan ZHANG

《机械工程前沿（英文）》 2018年 第13卷 第4期   页码 520-527 doi: 10.1007/s11465-018-0521-y

摘要：

Laser melting of aluminium alloy—AlSi10Mg has increasingly been used to create specialised products in various industrial applications, however, research on utilising laser melting of aluminium matrix composites in replacing specialised parts have been slow on the uptake. This has been attributed to the complexity of the laser melting process, metal/ceramic feedstock for the process and the reaction of the feedstock material to the laser. Thus, an understanding of the process, material microstructure and mechanical properties is important for its adoption as a manufacturing route of aluminium metal matrix composites. The effects of several parameters of the laser melting process on the mechanical blended composite were thus investigated in this research. This included single track formations of the matrix alloy and the composite alloyed with 5% and 10% respectively for their reaction to laser melting and the fabrication of density blocks to investigate the relative density and porosity over different scan speeds. The results from these experiments were utilised in determining a process window in fabricating near-fully dense parts.

关键词： selective laser melting     additive manufacturing     mechanical alloying     powder metallurgy     aluminium metal matrix composite    

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一种新的变形高温合金强化方法——磷硼微合金复合强化

胡壮麒,孙文儒,宋洪伟

《中国工程科学》 2005年 第7卷 第3期   页码 17-26

摘要：

阐述了磷、硼的微合金强化作用。磷、硼微合金强化可成倍提高变形合金的持久寿命、降低蠕变速率一个数量级以上。利用磷、硼微合金化技术可发展长寿命高温合金，提高IN718合金的使用温度发展可在700℃长期使用并具有优良性能的涡轮盘合金。

关键词： 变形高温合金     磷     硼     微合金化    

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双层辉光离子渗金属技术特点

高原,徐晋勇,高清,安晋平,徐重

《中国工程科学》 2008年 第10卷 第2期   页码 26-30

摘要：

分析了双层辉光技术的特点，指出该技术在材料表面合金化方面，是一项适合于高熔点金属 表面合金化和采用高熔点金属对铁基或某些熔点较高的有色金属材料进行表面合金化的工艺技术.

关键词： 双层辉光离子渗金属技术     高熔点金属     空心阴极效应     阴极溅射     扩散    

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A bionic approach for the mechanical and electrical decoupling of an MEMS capacitive sensor in ultralow

《机械工程前沿（英文）》 2023年 第18卷 第2期 doi: 10.1007/s11465-023-0747-1

摘要： Capacitive sensors are efficient tools for biophysical force measurement, which is essential for the exploration of cellular behavior. However, attention has been rarely given on the influences of external mechanical and internal electrical interferences on capacitive sensors. In this work, a bionic swallow structure design norm was developed for mechanical decoupling, and the influences of structural parameters on mechanical behavior were fully analyzed and optimized. A bionic feather comb distribution strategy and a portable readout circuit were proposed for eliminating electrostatic interferences. Electrostatic instability was evaluated, and electrostatic decoupling performance was verified on the basis of a novel measurement method utilizing four complementary comb arrays and application-specific integrated circuit readouts. An electrostatic pulling experiment showed that the bionic swallow structure hardly moved by 0.770 nm, and the measurement error was less than 0.009% for the area-variant sensor and 1.118% for the gap-variant sensor, which can be easily compensated in readouts. The proposed sensor also exhibited high resistance against electrostatic rotation, and the resulting measurement error dropped below 0.751%. The rotation interferences were less than 0.330 nm and (1.829 × 10−7)°, which were 35 times smaller than those of the traditional differential one. Based on the proposed bionic decoupling method, the fabricated sensor exhibited overwhelming capacitive sensitivity values of 7.078 and 1.473 pF/µm for gap-variant and area-variant devices, respectively, which were the highest among the current devices. High immunity to mechanical disturbances was maintained simultaneously, i.e., less than 0.369% and 0.058% of the sensor outputs for the gap-variant and area-variant devices, respectively, indicating its great performance improvements over existing devices and feasibility in ultralow biomedical force measurement.

关键词： micro-electro-mechanical system capacitive sensor     bionics     operation instability     mechanical and electrical decoupling     biomedical force measurement    

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Determination of mechanical parameters for elements in meso-mechanical models of concrete

Xianglin GU, Junyu JIA, Zhuolin WANG, Li HONG, Feng LIN

《结构与土木工程前沿（英文）》 2013年 第7卷 第4期   页码 391-401 doi: 10.1007/s11709-013-0225-7

摘要： The responses of cement mortar specimens of different dimensions under compression and tension were calculated based on the discrete element method with the modified-rigid-body-spring concrete model, in which the mechanical parameters derived from macro-scale material tests were applied directly to the mortar elements. By comparing the calculated results with those predicted by the Carpinteri and Weibull size effects laws, a series of formulas to convert the macro-scale mechanical parameters of mortar and interface to those at the meso-scale were proposed through a fitting analysis. Based on the proposed formulas, numerical simulation of axial compressive and tensile failure processes of concrete and cement mortar materials, respectively were conducted. The calculated results were a good match with the test results.

关键词： concrete     meso-mechanical model     discrete element method     size effect     mechanical parameter    

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面向塑料回收的工业级PP/PE物理合金化技术 Article

瞿金平, 黄照夏, 杨智韬, 张桂珍, 殷小春, 冯彦洪, 何和智, 晋刚, 吴婷, 何光建, 曹贤武

《工程（英文）》 2022年 第9卷 第2期   页码 95-100 doi: 10.1016/j.eng.2021.02.021

摘要：

聚丙烯（PP）和聚乙烯（PE）在日常生活中无处不在。但PP和PE的相容性较差，通过简单熔融共混难以制备具有良好力学性能的合金，为废弃PP、PE的回收再利用带来难题。此外，由于可能存在的环境污染问题，传统的添加相容剂诱导增容的方法也难以得到广泛应用。在本文中，受到中国传统榨油方法的启发，我们报道了一种简单的、可工业化的无添加制备高度取向蜂窝结构PP/PE 二元共混物的新技术。由于独特的蜂窝结构，共混物的力学性能高于其亲系材料，也高于采用传统密炼机制备的样品。因此，本文报道的方法不仅可以应用于不相容聚合物体系的物理增容，也可以为无添加、免分拣的废旧塑料回收提供一种新路径。我们期待通过该技术可以实现废弃塑料环境友好且可持续的循环高值利用。

关键词： 聚丙烯     聚乙烯     物理合金化     蜂窝结构    

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Facile synthesis of polyaniline nanorods to simultaneously enhance the mechanical properties and wear

《化学科学与工程前沿（英文）》 2023年 第17卷 第9期   页码 1254-1266 doi: 10.1007/s11705-023-2297-3

摘要： To enhance the mechanical properties and wear resistance of epoxy resin, polyaniline nanorods were first synthesized using a facile route, and then introduced into the epoxy matrix to yield composites via solution mixing. Several measurements were conducted to investigate the phase structures and compositions of polyaniline nanorods, and their positive influences on the mechanical and tribological properties of epoxy resin were also characterized. The results confirmed that the as-synthesized polyaniline exhibited representative rod-like morphologies and dispersed well in the epoxy matrix, leading to significant enhancements in the tensile strength and elastic modulus of epoxy composites. The highest values of 110.33 MPa and 2.04 GPa were obtained by adding 5%–7% polyaniline nanorods, which were 43% and 62% higher than the pure sample, respectively. The wear rate was increased first and then decreased along with polyaniline nanorods, presenting the lowest value of 2.12 × 10−5 mm3·Nm–1 by adding 5% filler, which was markedly reduced by ca. 70% compared to the control sample. Finally, the possible wear mechanism was proposed and discussed in detail. This study tried to broaden the applications of polyaniline nanorods in the field of tribology.

关键词： epoxy resin     polyaniline nanorods     mechanical property     tribological performance     wear mechanism    

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等离子表面冶金技术的现状与发展

徐重

《中国工程科学》 2002年 第4卷 第2期   页码 36-41

摘要：

双层辉光离子渗金属技术已成功地在普通碳钢表面形成高速钢、其中包括时效硬化高速钢、不锈钢以及镍基合金等；该技术已成功地应用于手用锯条和机用锯条，使其齿部形成高速钢，锯条不仅具有高速钢的切削性能，而且柔韧不断;钛合金表面经离子渗钼等工处理后，Ti6Al4V的耐磨性得到大幅度提高;经离子渗铌等工艺处理后，TiAl金属间化合物的抗高温氧化性能明显改善。

在双层辉光离子渗金属技术的基础上，又发展了加弧辉光离子渗金属，双辉钎焊技术，双阴极辉光放电超硬薄膜合成技术，以及陶瓷表面金属化和异性材料焊接技术等。

关键词： 等离子体     等离子表面冶金     双层辉光离子渗金属    

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Design, fabrication, and characterization of hierarchical mechanical metamaterials

《机械工程前沿（英文）》 2024年 第19卷 第1期 doi: 10.1007/s11465-023-0776-9

摘要： Natural mechanical materials, such as bamboo and bone, often exhibit superior specific mechanical properties due to their hierarchical porous architectures. Using the principle of hierarchy as inspiration can facilitate the development of hierarchical mechanical metamaterials (HMMs) across multiple length scales via 3D printing. In this work, we propose self-similar HMMs that combine octet-truss (OCT) architecture as the first and second orders, with cubic architecture as the third or more orders. These HMMs were fabricated using stereolithography 3D printing, with the length sizes ranging from approximately 200 µm to the centimeter scale. The compressive stress–strain behaviors of HMMs exhibit a zigzag characteristic, and the toughness and energy absorption can be significantly enhanced by the hierarchical architecture. The compressive moduli are comparable to that of natural materials, and the strengths are superior to that of most polymer/metal foams, alumina hollow/carbon lattices, and other natural materials. Furthermore, the flexural stress–strain curves exhibit a nonlinear behavior, which can be attributed to the hierarchical architecture and local damage propagation. The relatively high mechanical properties can be attributed to the synergistic effect of the stretch-dominated OCT architecture and the bending-dominated cube architecture. Lastly, an ultralight HMM-integrated unmanned aerial vehicle (HMM-UAV) was successfully designed and printed. The HMM-UAV is ~85% lighter than its bulk counterpart, remarkably extending the flight duration time (~53%). This work not only provides an effective design strategy for HMMs but also further expands the application benchmark of HMMs.

关键词： 3D printing     mechanical metamaterials     hierarchical architecture     mechanical behavior     unmanned aerial vehicle (UAV)    

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Thermo-mechanical simulation of frost heave in saturated soils

《结构与土木工程前沿（英文）》 2023年 第17卷 第9期   页码 1400-1412 doi: 10.1007/s11709-023-0990-x

摘要： Roads are exposed to various degradation mechanisms during their lifetime. The pavement deterioration caused by the surrounding environment is particularly severe in winter when the humidity and subfreezing temperatures prevail. Frost heave-induced damage is one of the winter-related pavement deterioration. It occurs when the porewater in the soil is exposed to freezing temperatures. The study of frost heave requires conducting a multiphysics analysis, considering the thermal, mechanical, and hydraulic fields. This paper presents the use of a coupled thermo-mechanical approach to simulate frost heave in saturated soils. A function predicting porosity evolution is implemented to couple the thermal and mechanical field analyses. This function indirectly considers the effect of the water seepage inside the soil. Different frost heave scenarios with uniform and non-uniform boundary conditions are considered to demonstrate the capabilities of the method. The results of the simulations indicate that the thermo-mechanical model captures various processes involved in the frost heave phenomenon, such as water fusion, porosity variation, cryogenic suction force generation, and soil expansion. The characteristics and consequences of each process are determined and discussed separately. Furthermore, the results show that non-uniform thermal boundaries and presence of a culvert inside the soil result in uneven ground surface deformations.

关键词： frost heave     multiphysics analysis     thermo-mechanical approach     saturated soils    

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Analysis of suitable geometrical parameters for designing a tendon-driven under-actuated mechanical finger

Francesco PENTA,Cesare ROSSI,Sergio SAVINO

《机械工程前沿（英文）》 2016年 第11卷 第2期   页码 184-194 doi: 10.1007/s11465-016-0385-y

摘要：

This study aims to optimize the geometrical parameters of an under-actuated mechanical finger by conducting a theoretical analysis of these parameters. The finger is actuated by a flexion tendon and an extension tendon. The considered parameters are the tendon guide positions with respect to the hinges. By applying such an optimization, the correct kinematical and dynamical behavior of the closing cycle of the finger can be obtained. The results of this study are useful for avoiding the snap-through and the single joint hyperflexion, which are the two breakdowns most frequently observed during experimentation on prototypes. Diagrams are established to identify the optimum values for the tendon guides position of a finger with specified dimensions. The findings of this study can serve as guide for future finger design.

关键词： tendon-driven fingers     mechanical finger design     under-actuated mechanical systems    

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Electronic and mechanical responses of two-dimensional HfS

Mohammad SALAVATI

《结构与土木工程前沿（英文）》 2019年 第13卷 第2期   页码 486-494 doi: 10.1007/s11709-018-0491-5

摘要： During the last decade, numerous high-quality two-dimensional (2D) materials with semiconducting electronic character have been synthesized. Recent experimental study (Sci. Adv. 2017;3: e1700481) nevertheless confirmed that 2D ZrSe and HfSe are among the best candidates to replace the silicon in nanoelectronics owing to their moderate band-gap. We accordingly conducted first-principles calculations to explore the mechanical and electronic responses of not only ZrSe and HfSe , but also ZrS and HfS in their single-layer and free-standing form. We particularly studied the possibility of engineering of the electronic properties of these attractive 2D materials using the biaxial or uniaxial tensile loadings. The comprehensive insight provided concerning the intrinsic properties of HfS , HfSe , ZrS , and ZrSe can be useful for their future applications in nanodevices.

关键词： 2D materials     mechanical     electronic     DFT    

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Experimental study on compaction-induced anisotropic mechanical property of rockfill material

Xiangtao ZHANG, Yizhao GAO, Yuan WANG, Yu-zhen YU, Xun SUN

《结构与土木工程前沿（英文）》 2021年 第15卷 第1期   页码 109-123 doi: 10.1007/s11709-021-0693-0

摘要： The anisotropy of rockfill materials has a significant influence on the performance of engineering structures. However, relevant research data are very limited, because of the difficulty with preparing specimens with different inclination angles using traditional methods. Furthermore, the anisotropy test of rockfill materials is complex and complicated, especially for triaxial tests, in which the major principal stress plane intersects with the compaction plane at different angles. In this study, the geometric characteristics of a typical particle fraction consisting of a specific rockfill material were statistically investigated, and the distribution characteristics of particle orientation in specimens prepared via different compaction methods were examined. For high-density rockfill materials, a set of specimen preparation devices for inclined compaction planes was developed, and a series of conventional triaxial compression tests with different principal stress direction angles were conducted. The results reveal that the principal stress direction angle has a significant effect on the modulus, shear strength, and dilatancy of the compacted rockfill materials. Analysis of the relationship between the principal stress direction angles, change in the stress state, and change in the corresponding dominant shear plane shows that the angle between the compacted surface and dominant shear plane is closely related to interlocking resistance associated with the particle orientation. In addition, different principal stress direction angles can change the extent of the particle interlocking effect, causing the specimen to exhibit different degrees of anisotropy.

关键词： rockfill     inclination of specimen preparation     anisotropy     mechanical property     mechanism    

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标题 作者 时间 类型 操作

Mechanical properties of vanadium-alloyed austempered ductile iron for crankshaft applications

期刊论文

Rapid alloying of CoCrFeMnNi high-entropy alloy from elemental feedstock toward high-throughput synthesis

期刊论文

Effect of process parameters on the density and porosity of laser melted AlSi10Mg/SiC metal matrix composite

Omotoyosi H. FAMODIMU, Mark STANFORD, Chike F. ODUOZA, Lijuan ZHANG

期刊论文

一种新的变形高温合金强化方法——磷硼微合金复合强化

胡壮麒,孙文儒,宋洪伟

期刊论文

双层辉光离子渗金属技术特点

高原,徐晋勇,高清,安晋平,徐重

期刊论文

A bionic approach for the mechanical and electrical decoupling of an MEMS capacitive sensor in ultralow

期刊论文

Determination of mechanical parameters for elements in meso-mechanical models of concrete

Xianglin GU, Junyu JIA, Zhuolin WANG, Li HONG, Feng LIN

期刊论文

面向塑料回收的工业级PP/PE物理合金化技术

瞿金平, 黄照夏, 杨智韬, 张桂珍, 殷小春, 冯彦洪, 何和智, 晋刚, 吴婷, 何光建, 曹贤武

期刊论文

Facile synthesis of polyaniline nanorods to simultaneously enhance the mechanical properties and wear

期刊论文

等离子表面冶金技术的现状与发展

徐重

期刊论文

Design, fabrication, and characterization of hierarchical mechanical metamaterials

期刊论文

Thermo-mechanical simulation of frost heave in saturated soils

期刊论文

Analysis of suitable geometrical parameters for designing a tendon-driven under-actuated mechanical finger

Francesco PENTA,Cesare ROSSI,Sergio SAVINO

期刊论文

Electronic and mechanical responses of two-dimensional HfS

Mohammad SALAVATI

期刊论文

Experimental study on compaction-induced anisotropic mechanical property of rockfill material

Xiangtao ZHANG, Yizhao GAO, Yuan WANG, Yu-zhen YU, Xun SUN

期刊论文