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Improved analytical model for residual stress prediction in orthogonal cutting

null

《机械工程前沿(英文)》 2014年 第9卷 第3期   页码 249-256 doi: 10.1007/s11465-014-0310-1

摘要:

The analytical model of residual stress in orthogonal cutting proposed by Jiann is an important tool for residual stress prediction in orthogonal cutting. In application of the model, a problem of low precision of the surface residual stress prediction is found. By theoretical analysis, several shortages of Jiann’s model are picked out, including: inappropriate boundary conditions, unreasonable calculation method of thermal stress, ignorance of stress constraint and cyclic loading algorithm. These shortages may directly lead to the low precision of the surface residual stress prediction. To eliminate these shortages and make the prediction more accurate, an improved model is proposed. In this model, a new contact boundary condition between tool and workpiece is used to make it in accord with the real cutting process; an improved calculation method of thermal stress is adopted; a stress constraint is added according to the volume-constancy of plastic deformation; and the accumulative effect of the stresses during cyclic loading is considered. At last, an experiment for measuring residual stress in cutting AISI 1045 steel is conducted. Also, Jiann’s model and the improved model are simulated under the same conditions with cutting experiment. The comparisons show that the surface residual stresses predicted by the improved model is closer to the experimental results than the results predicted by Jiann’s model.

关键词: residual stress     analytical model     orthogonal cutting     cutting force     cutting temperature    

Machinability of damage-tolerant titanium alloy in orthogonal turn-milling

Tao SUN, Lufang QIN, Junming HOU, Yucan FU

《机械工程前沿(英文)》 2020年 第15卷 第3期   页码 504-515 doi: 10.1007/s11465-020-0586-2

摘要: The damage-tolerant titanium alloy TC21 is used extensively in important parts of advanced aircraft because of its high strength and durability. However, cutting TC21 entails problems, such as high cutting temperature, high tool tip stress, rapid tool wear, and difficulty guaranteeing processing quality. Orthogonal turn-milling can be used to solve these problems. In this study, the machinability of TC21 in orthogonal turn-milling is investigated experimentally to optimize the cutting parameters of orthogonal turn-milling and improve the machining efficiency, tool life, and machining quality of TC21. The mechanism of the effect of turn-milling parameters on tool life is discussed, the relationship between each parameter and tool life is analyzed, and the failure process of a TiAlN-coated tool in turn-milling is explored. Experiments are conducted on the integrity of the machined surface (surface roughness, metallographic structure, and work hardening) by turn-milling, and how the parameters influence such integrity is analyzed. Then, reasonable cutting parameters for TC21 in orthogonal turn-milling are recommended. This study provides strong guidance for exploring the machinability of difficult-to-cut-materials in orthogonal turn-milling and improves the applicability of orthogonal turn-milling for such materials.

关键词: orthogonal turn-milling     damage-tolerant titanium alloy     tool life and failure     machined surface integrity     machinability    

Singularity loci of an orthogonal spherical two-degree-of-freedom parallel mechanism

Jialun YANG, Feng GAO,

《机械工程前沿(英文)》 2009年 第4卷 第4期   页码 379-385 doi: 10.1007/s11465-009-0075-0

摘要: Singularity analysis plays an important role in the design of robots, especially for parallel robots. In this paper, the direct and inverse kinematics of an orthogonal spherical two-degree-of-freedom parallel mechanism is proposed based on the modified Euler angles. All the singular poses of the mechanism are achieved through the direct kinematic analysis. Self-motions, which are different from the general spherical 5 parallel mechanisms, are also discussed. Singularity loci in the joint space and Cartesian space are plotted according to the Jacobin of the mechanism. Result shows that the singularity loci at the joint space are two circles and one line, whereas at the Cartesian space are a circle.

关键词: 2-DOF orthogonal spherical parallel mechanism     singularity loci     self-motions    

Variable eccentric distance-based tool path generation for orthogonal turn-milling

Fangyu PENG,Wei WANG,Rong YAN,Xianyin DUAN,Bin LI

《机械工程前沿(英文)》 2015年 第10卷 第4期   页码 352-366 doi: 10.1007/s11465-015-0361-y

摘要:

This study proposes an algorithm for maximizing strip width in orthogonal turn-milling based on variable eccentric distance. The machining error model is first established based on the local cutting profile at the contact line. The influencing factors of the strip width are then investigated to analyze their features and determine an optimizing strategy. The optimized model for maximum machining strip width is formulated by adopting a variable eccentric distance. Hausdorff distance and Fréchet distance are introduced in this study to implement the constraint function of the machining error in the optimized model. The computing procedure is subsequently provided. Simulations and experiments have been conducted to verify the effectiveness of the proposed algorithm.

关键词: orthogonal turn-milling     variable eccentric distance     local cutting profile     machining strip-width maximization    

基于正交实验的BP神经网络预测研究

蔡安辉,刘永刚,孙国雄

《中国工程科学》 2003年 第5卷 第7期   页码 67-71

摘要:

用不同的L9(34)正交实验方案结果作为训练学习样本集,对BP神经网络预测应用过程的策略进行了探讨,结果表明:完备的正交实验样本集是基本训练学习单元,在完备的正交实验样本集上添加或减少样本数量,所预测的结果是不可靠的;在同一类型、同一实验的条件下,完备的信息量大的正交实验样本集,能以很高的精度预测完备的信息量小的正交实验样本集;提出了一条新的实验设计思路——通过实验得出一个完备的正交实验样本集,通过计算机用BP神经网络就可以把与已知样本集有相同影响因素和水平的所有样本的值以相当高的精度预测出来,从而大大节省时间和劳力。

关键词: BP神经网络     正交实验     策略     实验设计思路     样本集    

基于双正交复序列的高效扩频调制方法

史小红

《中国工程科学》 2012年 第14卷 第3期   页码 108-112

摘要:

提出了一种采用双正交复序列的高效扩频调制与解调方法(DoCS)。输入数据比特流被分割为长度为M的组,每组的M比特作为输入码字,从2M-2个长度为L的DoCS序列中选择一条序列进行发送,被选中的序列以QPSK方式调制在载波上,实现扩频通信。文中还提出了一种前向相位校正(FPC)方法来解决该系统中收发两端的载波同步问题。

关键词: 调制与解调技术     高效扩频调制     前向相位校正     双正交码    

基于虚拟样机技术的汽车操纵稳定性参数正交优化设计

车华军,陈南,殷国栋

《中国工程科学》 2009年 第11卷 第9期   页码 81-86

摘要:

以某型轿车底盘为研究对象,采用虚拟样机软件ADAMS建立整车多体动力学仿真模型;结合汽车操纵稳定性的客观定量评价标准,建立了直接生成操纵稳定性评价值的ADAMS函数;用ADAMS软件结合正交试验方法对整车操纵稳定性进行了虚拟正交优化设计。虚拟样机技术在车辆操纵稳定性参数正交优化中的应用,不仅使仿真模型与集中质量模型相比提高了精度,还分析出整车操纵稳定性的主要零部件影响因素,得到了最优的一组设计方案。由于是直接对具体零部件的优化,整个设计过程适于在企业中应用。

关键词: 虚拟样机     汽车操纵稳定性     正交优化设计    

煤层注水参数的数量化理论正交设计优化法的研究

秦书玉,秦伟瀚

《中国工程科学》 2003年 第5卷 第10期   页码 52-55

摘要:

应用正交设计优化煤层注水工艺参数的组合,对地质条件稳定的煤层是实现最佳注水效果的一种较好的方法。但是,对于地质条件不断变化的煤层,采用该方法,其效果不一定能满足注水工程要求。为此,针对地质因素为不稳定状态下的煤层及影响煤层注水的地质因素既有定性变量又有定量变量的特征,提出利用数量化理论与正交设计2种方法确定注水工艺参数的最优组合,并进行了工程试验优化研究。试验结果表明,此法节省注水试验工程量,接近实际工程要求。

关键词: 数量化理论     工艺参数     正交设计     煤层注水     试验研究    

Development and road performance of clear asphalt with high transparency and adhesion

《结构与土木工程前沿(英文)》 2023年 第17卷 第2期   页码 238-255 doi: 10.1007/s11709-022-0898-x

摘要: Clear asphalt (CA) currently used in light-colored asphalt mixtures (LCAM) exhibits poor transparency and adhesion. Therefore, a highly transparent CA (HCA) modified using a silane coupling agent (KH550) was prepared. Furthermore, LCAM was prepared by mixing CA and limestone aggregates. The properties of the HCA and ordinary CA (OCA) were characterized using conventional asphalt tests, optical tests, pull-off tests, ultraviolet aging tests, dynamic shear rheometry, Fourier-transform infrared spectroscopy, differential scanning calorimetry, and scanning electron microscopy. Whereas Marshall, moisture resistance, wheel tracking, trabecular bending, and British pendulum tests were employed for the LCAM. The transmittance and spectral reflectance of the HCA were 123.30 and 3.74 times greater than those of the OCA, respectively. The complex modulus and viscosity-aging index of the HCA were 48% and 53% less than those of the OCA, respectively. After modification with KH550, the Marshall stability ratio, tensile strength ratio, and flexural strain of the HCA-prepared LCAM increased by 12.92%, 25.06%, and 23.90%, respectively. However, the rutting resistance of the HCA-prepared LCAM was 14.3% less than that of the OCA-prepared LCAM. The comprehensive performances of the HCA and HCA-prepared LCAM were 49.2% and 10.3% greater than those of the OCA and OCA-prepared LCAM, respectively, indicating a high application value in the future.

关键词: light-colored asphalt pavement     orthogonal test     road performance     spectral reflectance     silane-coupling agent    

New computational treatment of optical wave propagation in lossywaveguides

Jian-xin ZHU,Guan-jie WANG

《信息与电子工程前沿(英文)》 2015年 第16卷 第8期   页码 646-653 doi: 10.1631/FITEE.1400406

摘要: In this paper, the optical wave propagation in lossy waveguides is described by the Helmholtz equation with the complex refractive-index, and the Chebyshev pseudospectral method is used to discretize the transverse operator of the equation. Meanwhile, an operator marching method, a one-way re-formulation based on the Dirichletto-Neumann (DtN) map, is improved to solve the equation. Numerical examples show that our treatment is more efficient.

关键词: Adjoint operator     Orthogonal     Chebyshev     Pseudospectral method     Dirichlet-to-Neumann map    

Precision control system of two-DOF stage with linear ultrasonic motor

ZHANG Hanlei, SHI Yunlai, ZHAO Chunsheng

《机械工程前沿(英文)》 2008年 第3卷 第4期   页码 421-425 doi: 10.1007/s11465-008-0063-9

摘要: Using an appropriate control method, linear ultrasonic motors can be used in applications requiring high position accuracy. In this paper, a closed loop PI control system is designed to achieve high position accuracy during the control of a two-DOF stage driven by linear ultrasonic motors. Two ultrasonic motors are mounted on the stage to generate motion in two orthogonal directions. The PI control algorithm is used to increase the stability and accuracy of position control. The -axis mover covers 30 mm forward and backward in less than 0.3 s settling time and the -axis mover in less than 0.4 s. Experimental results denote that the control strategy proposed in this paper appears to have high efficiency, quick response, and high accuracy.

关键词: settling     position accuracy     PI control     control algorithm     orthogonal    

Extraction and biodegradation of ginkgolic acids from

Qi LI, Wei SUN, Yan JIANG, Fuliang CAO, Guibin WANG, Linguo ZHAO

《农业科学与工程前沿(英文)》 2017年 第4卷 第4期   页码 465-472 doi: 10.15302/J-FASE-2017181

摘要: Ginkgolic acids are unwanted constituents in standard leaves extracts. Thus, for the quality control of ginkgo extracts, it is important to establish an effective degradation method, with high catalytic efficiency and safety, to remove ginkgolic acids. Laccases are oxidases with potential for application in elimination of hazardous phenolic compounds. In this study, single-factor and orthogonal experiments were used to optimize extraction of ginkgolic acid from sarcotestae. The results showed that ethanol was the best solvent, with the highest extraction rate for ginkgolic acid at 85% ethanol. On this basis, we measured ethanol volume fraction, extraction time, temperature and solid-liquid ratio using an orthogonal experiment. By using absorbance of 310 nm as standard, the optimal extraction conditions were 85% ethanol with, solid-liquid ratio of 1:14 at 40°C for 12 h. These conditions gave a ginkgolic acid yield of 73.1 mg·g . Subsequently, recombinant laccase was used to degrade the ginkgolic acid in several laccase/mediator systems, of which LacC was the best. At 50°C, pH 4.5, enzyme concentration of 0.01 U·mL , 0.5 mmol·L mediator ABTS and reaction time of 3 h, the degradation rate of ginkgolic acid reached 100%. These results lay the foundation for research on and application of biological enzymes for detoxification of extracts.

关键词: biodegradation     extraction     ginkgolic acid     laccase     orthogonal method    

Novel seed-assisted synthesis of indium tin oxide submicro-cubes and their resistivity

《化学科学与工程前沿(英文)》 2023年 第17卷 第5期   页码 557-569 doi: 10.1007/s11705-022-2249-9

摘要: Indium tin oxide films, an important n-type semiconductor oxide, show great prospects in optoelectronic device applications. Consequently, as a key raw material of targets for sputtering films, it is important to prepare low-resistivity indium tin oxide powders. Herein, low-resistivity indium tin oxide submicro-cubes are synthesized by a seed-assisted coprecipitation method. The effects of seed content, In3+ concentration, aging time, reaction temperature and calcination temperature on resistivity were investigated by single factor and orthogonal experiments. To ensure reliability and reproducibility of data, each experiment was repeated three times and resistivity of each sample was measured three times to obtain average value. The results indicated that optimal sample was matched with cubic phase In2O3. The single-crystal indium tin oxide particles exhibited a regular cubic shape with a size of nearly 500 nm and low resistivity of 0.814 Ω·cm. Compared with particles prepared by the conventional coprecipitation method, indium tin oxide submicro-cubes showed good dispersion. The presence of seed particles provided nucleation sites with lower energy barriers and promoted formation of submicro-cubes. The face-to-face contact among particles and good dispersion contributed to electron transfer, resulting in lower resistivity. The seed-assisted synthesis provides a novel way to prepare low-resistivity indium tin oxide submicro-cubes.

关键词: indium tin oxide     submicro-cubes     resistivity     seed-assisted coprecipitation method     orthogonal experiment    

Enhancing thermostability of -mannanase by protective additives

LIU Zhaohui, QI Wei, WU Weina, LIU Yue, HE Zhimin

《化学科学与工程前沿(英文)》 2008年 第2卷 第4期   页码 439-442 doi: 10.1007/s11705-008-0062-8

摘要: The effects of some sugars (glucose, mannose, fructose, sucrose and chitosan) and polyols (glycol, glycerol and sorbitol) as protective additive on the thermostability of -mannanase were studied. The optimal reaction temperatures of -mannanase and the thermodynamics and the deactivation kinetics with or without additives were also investigated. The experimental results show that sucrose, chitosan and sorbitol could apparently improve the thermal stability of -mannanase when their concentration was kept at 2 g/L. The optimal combination additive proportion was sucrose: chitosan : sorbitol = 1 : 2 : 2 (molar ratio) using the orthogonal experimental design. The sucrose, chitosan, glycerol, sorbitol and the combination additive might increase the optimal reaction temperature from 50°C to about 60°C due to their good protection effect. The thermal deactivation curves of -mannanase accorded with the kinetic rules of first order reaction, and the corresponding kinetic and thermodynamic parameters were calculated. Meanwhile, the protective mechanism of the additives against deactivation of enzyme was also discussed.

关键词: protective additive     g/L     orthogonal experimental     combination additive     corresponding    

Synthesis of TiO2 nano-particles and their photocatalytic activity for formaldehyde and methyl orange degradation

XIAO Xinyan, ZHANG Huiping, CHEN Huanqin, LIAO Dongliang

《化学科学与工程前沿(英文)》 2007年 第1卷 第2期   页码 178-183 doi: 10.1007/s11705-007-0033-5

摘要: TiO nano-particles were synthesized by sol-gel technique and characterized by X-ray diffractometer (XRD) and transmission electron microscope (TEM). Their photocatalytic activities for formaldehyde (FA) and methyl orange (MO) degradation were tested using degradation rate (η) as an evaluation index. Based on the orthogonal test results, the optimal condition for TiO preparation was obtained. Results showed that particle sizes were in the range of 10 40 nm, and that prepared TiO had better photocatalytic activity than P25. A simplified model was developed to evaluate the apparent quantum efficiency (Φapp) of this photocatalytic reaction system.

关键词: prepared     photocatalytic activity     apparent     photocatalytic     orthogonal    

标题 作者 时间 类型 操作

Improved analytical model for residual stress prediction in orthogonal cutting

null

期刊论文

Machinability of damage-tolerant titanium alloy in orthogonal turn-milling

Tao SUN, Lufang QIN, Junming HOU, Yucan FU

期刊论文

Singularity loci of an orthogonal spherical two-degree-of-freedom parallel mechanism

Jialun YANG, Feng GAO,

期刊论文

Variable eccentric distance-based tool path generation for orthogonal turn-milling

Fangyu PENG,Wei WANG,Rong YAN,Xianyin DUAN,Bin LI

期刊论文

基于正交实验的BP神经网络预测研究

蔡安辉,刘永刚,孙国雄

期刊论文

基于双正交复序列的高效扩频调制方法

史小红

期刊论文

基于虚拟样机技术的汽车操纵稳定性参数正交优化设计

车华军,陈南,殷国栋

期刊论文

煤层注水参数的数量化理论正交设计优化法的研究

秦书玉,秦伟瀚

期刊论文

Development and road performance of clear asphalt with high transparency and adhesion

期刊论文

New computational treatment of optical wave propagation in lossywaveguides

Jian-xin ZHU,Guan-jie WANG

期刊论文

Precision control system of two-DOF stage with linear ultrasonic motor

ZHANG Hanlei, SHI Yunlai, ZHAO Chunsheng

期刊论文

Extraction and biodegradation of ginkgolic acids from

Qi LI, Wei SUN, Yan JIANG, Fuliang CAO, Guibin WANG, Linguo ZHAO

期刊论文

Novel seed-assisted synthesis of indium tin oxide submicro-cubes and their resistivity

期刊论文

Enhancing thermostability of -mannanase by protective additives

LIU Zhaohui, QI Wei, WU Weina, LIU Yue, HE Zhimin

期刊论文

Synthesis of TiO2 nano-particles and their photocatalytic activity for formaldehyde and methyl orange degradation

XIAO Xinyan, ZHANG Huiping, CHEN Huanqin, LIAO Dongliang

期刊论文