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An Exploration of Surface Integrity Remanufacturing for Aeroengine Components

Qiao Xiang,Yong He,Ting-hong Hou

《工程管理前沿（英文）》 2016年第3卷第2期页码 107-114 doi: 10.15302/J-FEM-2016025

摘要： Surface integrity is the major factor impacting on the operation quality, service life and reliability of the aeroengine components. The surface integrity of aeroengine component is damaged by the failures such as crack, deformation, oxidation, corrosion, erosion, and microstructural degeneration. It adopts advanced remanufacturing technologies to restore or improve the surface integrity and regenerate these high value parts. This paper firstly puts forward the concept, namely surface integrity remanufacturing for aeroengine components, and its connotation. The key remanufacturing technologies have been developed to repair the components with surface damages. Ultimately, some application examples of surface integrity remanufacturing technologies as well as their effects in aeroengine maintenance are introduced. The discarded components have been reused and their service lives have been extended and their reliability has been increased by implementing surface integrity remanufacturing. It has realized “The Repaired Components Outpacing the New Ones”, material saving, energy saving, and emission reduction.

关键词： aeroengine component surface integrity remanufacturing surface integrity remanufacturing

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Managing Coordination Complexity in the Remanufacturing of Aircraft Engines

Qing Yang,Lu Zheng

《工程管理前沿（英文）》 2016年第3卷第2期页码 158-164 doi: 10.15302/J-FEM-2016022

摘要： The complexity of communication and coordination stemming from teams responsible for adjusting interdependent parameters of components is a fundamental feature in the aircraft engine remanufacturing engineering project. To manage coordination complexity, the features of the remanufacturing process of aircraft engine are analyzed and a systematic method is presented to measure and optimize the dependency between coupled components. Furthermore, quantitative models are built based on Design Structure Matrix (DSM) models to measure dependency strengths related to the parameter features of the components. Also, a two-stage DSM clustering criteria is used to reduce the complexity of an organization. An industrial example is provided to illustrate the proposed models. The results showed that the proposed approach can reduce total coordination complexity.

关键词： remanufacturing engineering project aircraft engine coordination complexity organization optimization design structure matrix (DSM)

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Pricing and production strategies in remanufacturing from the perspectives of supply chain: Review and

《工程管理前沿（英文）》 2024年第11卷第1期页码 1-15 doi: 10.1007/s42524-023-0251-7

摘要： Remanufacturing is widely recognized as beneficial to the environment and a circular economy. However, remanufacturing is more complex than traditional manufacturing due to the effects of government policy, uncertainty of consumer preferences, competition and cooperation among firms, and so on. These factors motivate academics to optimize remanufacturing outcomes, especially for product pricing and production. This study reviews the published literature on pricing and production strategies in remanufacturing from four perspectives of supply chain, namely, government policy, consumer characteristics, relationships among firms, and supply chain structures. Review results can benefit scholars/practitioners in the future by highlighting the challenges and opportunities in remanufacturing strategies.

关键词： remanufacturing reverse and closed-loop supply chain circular economy

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Innovation on Remanufacturing Engineering Management —Striving for Sustainable Development

Qiao Xiang

《工程管理前沿（英文）》 2016年第3卷第2期页码 101-101 doi: 10.15302/J-FEM-2016027

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A novel approach for remanufacturing process planning considering uncertain and fuzzy information

《机械工程前沿（英文）》 2021年第16卷第3期页码 546-558 doi: 10.1007/s11465-021-0639-1

摘要： Remanufacturing, as one of the optimal disposals of end-of-life products, can bring tremendous economic and ecological benefits. Remanufacturing process planning is facing an immense challenge due to uncertainties and fuzziness of recoverable products in damage conditions and remanufacturing quality requirements. Although researchers have studied the influence of uncertainties on remanufacturing process planning, very few of them comprehensively studied the interactions among damage conditions and quality requirements that involve uncertain, fuzzy information. Hence, this challenge in the context of uncertain, fuzzy information is undertaken in this paper, and a method for remanufacturing process planning is presented to maximize remanufacturing efficiency and minimize cost. In particular, the characteristics of uncertainties and fuzziness involved in the remanufacturing processes are explicitly analyzed. An optimization model is then developed to minimize remanufacturing time and cost. The solution is provided through an improved Takagi–Sugeno fuzzy neural network (T-S FNN) method. The effectiveness of the proposed approach is exemplified and elucidated by a case study. Results show that the training speed and accuracy of the improved T-S FNN method are 23.5% and 82.5% higher on average than those of the original method, respectively.

关键词： remanufacturing uncertain and fuzzy information process planning T-S FNN

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Remanufacturing in Industry 4.0

Ming-zhou Liu,Cong-hu Liu,Mao-gen Ge,Yuan Zhang,Qing-hua Zhu

《工程管理前沿（英文）》 2016年第3卷第2期页码 144-146 doi: 10.15302/J-FEM-2016020

摘要： Using the theory of human blood circulation system, the authors explore the importance of remanufacturing in Industry 4.0. In this paper, they draw analogies between smart factory and human heart, between smart products and blood, and, between product function and nutrition and oxygen in the blood. Remanufacturing is analogous to the ingestion of oxygen and nutrition in lesser circulation or systemic circulation. Remanufacturing well supports recycling production, which is significant in realizing intelligent industry. Furthermore, this paper discusses the development direction of remanufacturing engineering in Industry 4.0 ages.

关键词： remanufacturing Industry 4.0 sustainable development

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The Application and the Prospect of Remanufacturing Technologies in the Metallurgical Industry

Jie Xiong,Jian-cheng Fan,Jv Yuan

《工程管理前沿（英文）》 2016年第3卷第2期页码 165-170 doi: 10.15302/J-FEM-2016023

摘要： Metallurgical equipment is subjected to severe working conditions and the components suffer from various types of physical damages such as abrasion, corrosion and crack. Advanced surface engineering technologies and resistant coatings on the damaged surface can improve surface properties, extend service lives, reduce maintenance costs and improve product quality in the metallurgical industry. This paper introduces remanufacturing technologies, including electroplating, overlaying welding, thermal spraying and laser surface cladding and their applications in the metallurgical industry, and analyzes the development tendency and prospect of remanufacturing technologies.

关键词： remanufacturing technology electroplating overlaying welding thermal spraying laser surface cladding

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Damage mechanism and evaluation model of compressor impeller remanufacturing blanks: A review

Haiyang LU, Yanle LI, Fangyi LI, Xingyi ZHANG, Chuanwei ZHANG, Jiyu DU, Zhen LI, Xueju RAN, Jianfeng LI, Weiqiang WANG

《机械工程前沿（英文）》 2019年第14卷第4期页码 402-411 doi: 10.1007/s11465-019-0548-8

摘要： The theoretical and technological achievements in the damage mechanism and evaluation model obtained through the national basic research program “Key Fundamental Scientific Problems on Mechanical Equipment Remanufacturing” are reviewed in this work. Large centrifugal compressor impeller blanks were used as the study object. The materials of the blanks were FV520B and KMN. The mechanism and evaluation model of ultra-high cycle fatigue, erosion wear, and corrosion damage were studied via theoretical calculation, finite element simulation, and experimentation. For ultra-high cycle fatigue damage, the characteristics of ultra-high cycle fatigue of the impeller material were clarified, and prediction models of ultra-high cycle fatigue strength were established. A residual life evaluation technique based on the “ - - ” (where was the nonlinear parameter, was the Vickers hardness, and was the fatigue life) double criterion method was proposed. For erosion wear, the flow field of gas-solid two-phase flow inside the impeller was simulated, and the erosion wear law was clarified. Two models for erosion rate and erosion depth calculation were established. For corrosion damage, the electrochemical and stress corrosion behaviors of the impeller material and welded joints in H S/CO environment were investigated. (critical stress intensity factor) and d /d (crack growth rate, where is the total crack length and is time) varied with H S concentration and temperature, and their variation laws were revealed. Through this research, the key scientific problems of the damage behavior and mechanism of remanufacturing objects in the multi-strength field and cross-scale were solved. The findings provide theoretical and evaluation model support for the analysis and evaluation of large centrifugal compressor impellers before remanufacturing.

关键词： remanufacturing centrifugal compressor impeller remanufacturing blank damage mechanism evaluation model

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Engineering Management Problems of Remanufacturing Industry

Bin-shi Xu,Pei-jing Shi,Han-dong Zheng,En-zhong Li

《工程管理前沿（英文）》 2015年第2卷第1期页码 13-18 doi: 10.15302/J-FEM-2015003

摘要： Remanufacturing in China is still in its early stage and faces pressures from society, policy, technology and management. Considering the current state of remanufacturing in China, this paper researched several key management issues involving various aspects from the perspective of remanufacturing players. Based on a needs analysis on the trend of remanufacturing development in China, the following six key management problems were researched; risk management of remanufacturing players, remanufacturing production management, remanufacturing quality management, authentication mode of remanufacturing in China, subsidy policy of remanufacturing industry, and performance assessment of remanufacturing. The characteristics of issues were analyzed and the corresponding countermeasures were put forward.

关键词： remanufacturing industrialization engineering management

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Optimization of remanufacturing process routes oriented toward eco-efficiency

Hong PENG, Han WANG, Daojia CHEN

《机械工程前沿（英文）》 2019年第14卷第4期页码 422-433 doi: 10.1007/s11465-019-0552-z

摘要： Remanufacturing route optimization is crucial in remanufacturing production because it exerts a considerable impact on the eco-efficiency (i.e., the best link between economic and environmental benefits) of remanufacturing. Therefore, an optimization model for remanufacturing process routes oriented toward eco-efficiency is proposed. In this model, fault tree analysis is used to extract the characteristic factors of used products. The ICAM definition method is utilized to design alternative remanufacturing process routes for the used products. Afterward, an eco-efficiency objective function model is established, and simulated annealing (SA) particle swarm optimization (PSO) is applied to select the manufacturing process route with the best eco-efficiency. The proposed model is then applied to the remanufacturing of a used helical cylindrical gear, and optimization of the remanufacturing process route is realized by MATLAB programming. The proposed model’s feasibility is verified by comparing the model’s performance with that of standard SA and PSO.

关键词： remanufacturing process route optimization eco-efficiency simulated particle swarm optimization algorithm IDEF0

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Green Remanufacturing Engineering and Its Development Strategy in China

Bin-shi Xu

《工程管理前沿（英文）》 2016年第3卷第2期页码 102-106 doi: 10.15302/J-FEM-2016024

摘要： proposes that “develop the remanufacturing industry vigorously, implement high-end remanufacturing, smart remanufacturing, and in-service remanufacturing, advance the identification of remanufacturing products, and promote sustainable and healthy development of the manufacturing industry”. Remanufacturing is an extension of the manufacturing industry chain, and it is an important part of advanced manufacturing and green manufacturing. The product function, technical performance, greenness and economy of the remanufacturing products are no worse than those of the new products. The cost of remanufacturing products is only about 50% of new products. Remanufacturing can save energy 60%, and material 70%, so the adverse impact on the environment is significantly reduced. At present, China’s remanufacturing industry is developing rapidly, and the manufacturing pilot has been in full swing. Meanwhile, the policies and regulations, basic theory, key technology, and industry standards of remanufacturing have been continuously innovated and completed.

关键词： green manufacturing remanufacturing circular economy

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激光再制造技术与应用发展研究

姚喆赫,姚建华,向巧

《中国工程科学》 2020年第22卷第3期页码 63-70 doi: 10.15302/J-SSCAE-2020.03.011

摘要：

激光再制造技术作为制造技术创新的前沿领域，深刻改变着高端装备的设计与运行方式，是绿色再制造的重要支撑技术，是促进制造产业可持续发展的重要力量。本文从激光再制造技术的宏观需求入手，梳理了激光再制造技术的发展及应用现状，凝练了激光再制造技术和产业在发展过程中面临的挑战，进而提出了面向2025 年、2035 年以及2050 年的分阶段发展目标。针对当前我国激光再制造技术在专用材料、核心器件、再制造理念与标准体系等方面存在的问题与挑战，研究提出：加强战略层面的积极引导；构建激光增材再制造材料基因组体系；完善标准化体系和高层次应用型人才培养体系；加大应用推广力度，引导行业整合；建立合作平台，加快关键共性技术创新发展，为激光再制造技术及其产业发展提供支撑。

关键词：激光再制造，多能场，现场再制造，全生命周期

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Research on Knowledge Sharing and Transfer in Remanufacturing Engineering Management Based on SECI Model

Ling-ling Zhang,Ming-hui Zhao,Qiao Wang

《工程管理前沿（英文）》 2016年第3卷第2期页码 136-143 doi: 10.15302/J-FEM-2016030

摘要： In this paper, an application mode and method of knowledge management in remanufacturing engineering management is established based on Nonaka’s SECI model. The relationships between knowledge transfer, knowledge sharing and remanufacturing engineering management are highlighted. It is noticeable that a great deal of knowledge transfer and sharing activities, which can improve the performance of remanufacturing engineering management constantly, are involved in remanufacturing engineering.

关键词： remanufacturing engineering management knowledge transfer and sharing knowledge management

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军用航空发动机再制造工程管理的认识与实践

向巧

《中国工程科学》 2013年第15卷第11期页码 67-73

摘要：

军用特别是歼击机发动机的设计、制造、维修比其他所有航空发动机都更难掌握，被极少数国家垄断，核心技术概不转让，表现为高风险、高投入、高壁垒、高成本。我国军用航空发动机的设计与制造还没有走出自主研发道路，长期靠测仿与进口满足需求。国内某企业经过二十多年不懈努力，已实现我国所有歼击机发动机（包括在研机使用的发动机）的自主维修，技术、能力、质量、效率、成本等达到或超过引进国水平，从无到有、由弱到强；特别是数十项具有自主知识产权的再制造技术研发与工程化应用，为军用航空发动机自主维修水平的跨越式提升发挥了不可替代的作用。

关键词：军用航空发动机再制造工程管理

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Energy-aware fuzzy job-shop scheduling for engine remanufacturing at the multi-machine level

Jiali ZHAO, Shitong PENG, Tao LI, Shengping LV, Mengyun LI, Hongchao ZHANG

《机械工程前沿（英文）》 2019年第14卷第4期页码 474-488 doi: 10.1007/s11465-019-0560-z

摘要： The rise of the engine remanufacturing industry has resulted in increased possibilities of energy conservation during the remanufacturing process, and scheduling could exert significant effects on the energy performance of manufacturing systems. However, only a few studies have specifically addressed energy-efficient scheduling for remanufacturing. Considering the uncertain processing time and routes and the operation characteristics of remanufacturing, we used the crankshaft as an illustrative case and built a fuzzy job-shop scheduling model to minimize the energy consumption during remanufacturing. An improved adaptive genetic algorithm was developed by using the hormone modulation mechanism to deal with the scheduling problem that simultaneously involves parallel machines, batch machines, and uncertain processing routes and time. The algorithm demonstrated superior performance in terms of optimal value, run time, and convergent generation in comparison with other algorithms. Computational results indicated that the optimal scheduling scheme is expected to generate 1.7 kW∙h of energy saving for the investigated problem size. In addition, the scheme could improve the energy efficiency of the crankshaft remanufacturing process by approximately 5%. This study provides a basis for production managers to improve the sustainability of remanufacturing through energy-aware scheduling.

关键词： remanufacturing scheduling adaptive genetic algorithm energy efficiency sustainable remanufacturing hormone modulation mechanism