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A dimensional analysis on asphalt binder fracture and fatigue cracking

Qian ZHAO, Zhoujing YE

《结构与土木工程前沿（英文）》 2018年第12卷第2期页码 201-206 doi: 10.1007/s11709-017-0402-1

摘要： Fracture and fatigue cracking in asphalt binder are two of most serious problems for pavement engineers. In this paper, we present a new comprehensive approach, which consists both of dimensional analysis using Buckingham Theorem and -integral analysis based on classic fracture mechanics, to evaluate the fracture and fatigue on asphalt binder. It is discovered that the dimensional analysis could provide a new perspective to analyze the asphalt fracture and fatigue cracking mechanism.

关键词： Dimensional analysis asphalt fracture fatigue cracking

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Hierarchical approach for fatigue cracking performance evaluation in asphalt pavements

Ibrahim ONIFADE, Yared DINEGDAE, Björn BIRGISSON

《结构与土木工程前沿（英文）》 2017年第11卷第3期页码 257-269 doi: 10.1007/s11709-017-0410-1

摘要： In this paper, a hierarchical approach is proposed for the evaluation of fatigue cracking in asphalt concrete pavements considering three different levels of complexities in the representation of the material behaviour, design parameters characterization and the determination of the pavement response as well as damage computation. Based on the developed hierarchical approach, three damage computation levels are identified and proposed. The levels of fatigue damage analysis provides pavement engineers a variety of tools that can be used for pavement analysis depending on the availability of data, required level of prediction accuracy and computational power at their disposal. The hierarchical approach also provides a systematic approach for the understanding of the fundamental mechanisms of pavement deterioration, the elimination of the empiricism associated with pavement design today and the transition towards the use of sound principles of mechanics in pavement analysis and design.

关键词： fatigue cracking energy based crack initiation mechanistic approach pavement analysis

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Assessment of fatigue life of remanufactured impeller based on FEA

Lei XU,Huajun CAO,Hailong LIU,Yubo ZHANG

《机械工程前沿（英文）》 2016年第11卷第3期页码 219-226 doi: 10.1007/s11465-016-0394-x

摘要：

Predicting the fatigue life of remanufactured centrifugal compressor impellers is a critical problem. In this paper, the S-N curve data were obtained by combining experimentation and theory deduction. The load spectrum was compiled by the rain-flow counting method based on the comprehensive consideration of the centrifugal force, residual stress, and aerodynamic loads in the repair region. A fatigue life simulation model was built, and fatigue life was analyzed based on the fatigue cumulative damage rule. Although incapable of providing a high-precision prediction, the simulation results were useful for the analysis of fatigue life impact factors and fatigue fracture areas. Results showed that the load amplitude greatly affected fatigue life, the impeller was protected from running at over-speed, and the predicted fatigue life was satisfied within the next service cycle safely at the rated speed.

关键词： remanufactured impeller fatigue life impeller failures finite element analysis (FEA)

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Fatigue and impact analysis and multi-objective optimization design of Mg/Al assembled wheel considering

《机械工程前沿（英文）》 2022年第17卷第3期 doi: 10.1007/s11465-022-0701-7

摘要： The multi-material assembled light alloy wheel presents an effective lightweight solution for new energy vehicles, but its riveting connection remains a problem. To address this problem, this paper proposed the explicit riveting-implicit springback-implicit fatigue/explicit impact sequence coupling simulation analysis method, analyzed the fatigue and impact performance of the punching riveting connected magnesium/aluminum alloy (Mg/Al) assembled wheel, and constructed some major evaluation indicators. The accuracy of the proposed simulation method was verified by conducting physical experiments of single and cross lap joints. The punching riveting process parameters of the assembled wheel joints were defined as design variables, and the fatigue and impact performance of the assembled wheel was defined as the optimization objective. The connection-performance integration multi-objective optimization design of the assembled wheel considering riveting residual stress was designed via Taguchi experiment, grey relational analysis, analytic hierarchy process, principal component analysis, and entropy weighting methods. The optimization results of the three weighting methods were compared, and the optimal combination of design variables was determined. The fatigue and impact performance of the Mg/Al assembled wheel were effectively improved after optimization.

关键词： magnesium/aluminum assembled wheel riveting residual stress fatigue analysis impact analysis multi-objective optimization

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Evaluation method of multiaxial low cycle fatigue life for cubic single crystal material

CHEN Jiping, DING Zhiping

《机械工程前沿（英文）》 2007年第2卷第3期页码 278-282 doi: 10.1007/s11465-007-0048-0

摘要： The coupling effect of normal stress and shear stress on orthotropic materials happens when applied loading deflects from the directions of the principal axes of the material coordinate system. By taking account of the coupling effects, formulas of equivalent stress and strain for cubic single crystal materials are cited. Using the equivalent strain and equivalent stress for such material and a variable k, which is introduced to express the effect of asymmetrical cyclic loading on fatigue life, a low cycle fatigue (LCF) life prediction model for such material in multiaxial stress starts is proposed. On the basis of the yield criterion and constitutive model of cubic single crystal materials, a subroutine to calculate the thermo elastic-plastic stress-strain of the material on an ANSYS platform was developed. The cyclic stress-strain of DD3 notched specimens under asymmetrical loading at 680vH was analyzed. Low cycle fatigue test data of the single crystal nickel-based superalloy are used to fit the different parameters of the power law with multiple linear regression analysis. The equivalent stress and strain for a cubic single crystal material as failure parameters have the largest correlation coefficient. A power law exists between k and the failure cycle. The model was validated with LCF test data of CMSX-2 and DD3 single crystal nickel-based superalloys. All the test data fall into the factor of 2.5 for CMSX-2 hollow cylinder specimens and 2.0 scatter band for DD3 notched specimens, respectively.

关键词： orthotropic regression analysis crystal material multiaxial prediction

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Elasto-plastic fatigue crack growth analysis of plane problems in the presence of flaws using XFEM

Sachin KUMAR,A. S. SHEDBALE,I. V. SINGH,B. K. MISHRA

《结构与土木工程前沿（英文）》 2015年第9卷第4期页码 420-440 doi: 10.1007/s11709-015-0305-y

摘要： In this paper, elasto-plastic XFEM simulations have been performed to evaluate the fatigue life of plane crack problems in the presence of various defects. The stress-strain response of the material is modeled by Ramberg-Osgood equation. The von-Mises failure criterion has been used with isotropic hardening. The -integral for two fracture modes (mode-I and mode-II) is obtained by decomposing the displacement and stress fields into their symmetric and antisymmetric parts, then individual stress intensity factors are extracted from -integral. The fatigue life obtained by EPFM is found quite close to that obtained by LEFM.

关键词： XFEM von-Mises yield criterion isotropic hardening fatigue crack growth J-integral

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Fatigue evaluation of steel-concrete composite deck in steel truss bridge——A case study

Huating CHEN; Xianwei ZHAN; Xiufu ZHU; Wenxue ZHANG

《结构与土木工程前沿（英文）》 2022年第16卷第10期页码 1336-1350 doi: 10.1007/s11709-022-0852-y

摘要： An innovative composite deck system has recently been proposed for improved structural performance. To study the fatigue behavior of a steel-concrete composite bridge deck, we took a newly-constructed rail-cum-road steel truss bridge as a case study. The transverse stress history of the bridge deck near the main truss under the action of a standard fatigue vehicle was calculated using finite element analysis. Due to the fact that fatigue provision remains unavailable in the governing code of highway concrete bridges in China, a preliminary fatigue evaluation was conducted according to the fib Model Code. The results indicate that flexural failure of the bridge deck in the transverse negative bending moment region is the controlling fatigue failure mode. The fatigue life associated with the fatigue fracture of steel reinforcement is 56 years. However, while the top surface of the bridge deck concrete near the truss cracks after just six years, the bridge deck performs with fatigue cracks during most of its design service life. Although fatigue capacity is acceptable under design situations, overloading or understrength may increase its risk of failure. The method presented in this work can be applied to similar bridges for preliminary fatigue assessment.

关键词： Fatigue assessment composite bridge deck rail-cum-road bridge fatigue stress analysis Model Code

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Fatigue features study on the crankshaft material of 42CrMo steel using acoustic emission

Yue SHI,Lihong DONG,Haidou WANG,Guolu LI,Shenshui LIU

《机械工程前沿（英文）》 2016年第11卷第3期页码 233-241 doi: 10.1007/s11465-016-0400-3

摘要：

Crankshaft is regarded as an important component of engines, and it is an important application of remanufacturing because of its high added value. However, the fatigue failure research of remanufactured crankshaft is still in its primary stage. Thus, monitoring and investigating the fatigue failure of the remanufacturing crankshaft is crucial. In this paper, acoustic emission (AE) technology and machine vision are used to monitor the four-point bending fatigue of 42CrMo, which is the material of crankshaft. The specimens are divided into two categories, namely, pre-existing crack and non-pre-existing crack, which simulate the crankshaft and crankshaft blank, respectively. The analysis methods of parameter-based AE techniques, wavelet transform (WT) and SEM analysis are combined to identify the stage of fatigue failure. The stage of fatigue failure is the basis of using AE technology in the field of remanufacturing crankshafts. The experiment results show that the fatigue crack propagation style is a transgranular fracture and the fracture is a brittle fracture. The difference mainly depends on the form of crack initiation. Various AE signals are detected by parameter analysis method. Wavelet threshold denoising and WT are combined to extract the spectral features of AE signals at different fatigue failure stages.

关键词： acoustic emission fatigue failure remanufacturing crankshaft wavelet analysis

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综合使用飞行小时在飞机构件腐蚀疲劳寿命分析中的应用

林明,金平,孙明礼

《中国工程科学》 2001年第3卷第3期页码 65-67

摘要：

飞机使用环境谱中飞行环境谱和停放环境谱的组合就是飞行─停放─飞行环境谱。大多数军用飞机地面停放时间占飞机使用寿命的90％以上。海军飞机所处的高温、高湿、高盐雾腐蚀环境对飞机使用寿命有很大影响。腐蚀疲劳直接影响疲劳裂纹形成寿命。飞机使用寿命必须应用飞机使用环境谱，考虑飞行小时、日历时间和综合使用飞行小时。列举海军某直升机主桨毂轴向铰轴颈裂纹故障，通过波音公司飞机结构疲劳分析方法，在飞行小时、日历时间和综合使用飞行小时方面对其翻修期进行了探讨。

关键词：腐蚀腐蚀疲劳飞行小时日历时间综合使用飞行小时

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长寿命路面疲劳寿命预测的频域分析方法

魏保立,郭成超,崔璨

《中国工程科学》 2017年第19卷第6期页码 80-85 doi: 10.15302/J-SSCAE-2017.06.012

摘要：

笔者分别从沥青路面和水泥混凝土路面两个方面分析了路面疲劳寿命预测的相关方法。重点对疲劳寿命预测的频域分析方法进行了较为详细的分析，结合车辆–道路耦合振动系统模型，对路面不平整引起的车辆与道路之间的随机振动进行了分析，指出车辆–道路耦合振动的随机功率谱密度是进行路面疲劳寿命预测的一种手段和方法，并提出了相应的预测步骤，旨在为长寿命路面的设计和性能评价提供参考。

关键词：长寿命路面疲劳寿命预测随机振动功率谱密度

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随机车辆荷载下三塔悬索桥钢箱梁疲劳关键断面分析

陈策,吉伯海,刘荣

《中国工程科学》 2012年第14卷第5期页码 75-79

摘要：

泰州大桥为世界首座千米级三塔悬索桥，建立泰州大桥的三维全桥模型，通过简化的车辆荷载模型，将随机车流加载于大桥有限元模型上，计算泰州大桥主梁不同位置竖向位移和弯矩的振动响应值，分析车流作用下大桥主梁应力变化最大位置，从而确定主梁的疲劳分析的关键位置。

关键词：三塔悬索桥正交异性板疲劳应力分析关键截面

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Optimal slot dimension for skirt support structure of coke drums

Edward WANG, Zihui XIA

《机械工程前沿（英文）》 2018年第13卷第4期页码 554-562 doi: 10.1007/s11465-018-0513-y

摘要：

The skirt-to-shell junction weld on coke drums is susceptible to fatigue failure due to severe thermal cyclic stresses. One method to decrease junction stress is to add slots near the top of the skirt, thereby reducing the local stiffness close to the weld. The most common skirt slot design is thin relative to its circumferential spacing. A new slot design, which is significantly wider, is proposed. In this study, thermal-mechanical elastoplastic 3-D finite element models of coke drums are created to analyze the effect of different skirt designs on the stress/strain field near the shell-to-skirt junction weld, as well as any other critical stress locations in the overall skirt design. The results confirm that the inclusion of the conventional slot design effectively reduces stress in the junction weld. However, it has also been found that the critical stress location migrates from the shell-to-skirt junction weld to the slot ends. A method is used to estimate the fatigue life near the critical areas of each skirt slot design. It is found that wider skirt slots provide a significant improvement on fatigue life in the weld and slot area.

关键词： coke drum stress analysis cyclic stress fatigue life skirt slots

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南京长江第四大桥钢桥面铺装疲劳性能试验研究

詹俞,李国芬,王宏畅

《中国工程科学》 2013年第15卷第8期页码 75-78

摘要：

结合南京长江第四大桥钢桥面铺装实体工程，开展铺装层混合料20 ℃疲劳性能试验。为了使试验结果能够更真实地反映主桥铺装的实际情况，直接采用主桥铺装使用的混合料成型试件，其中，带钢板复合梁试件为施工现场摊铺、碾压成型。室内试验对铺装结构单层采用劈裂疲劳试验，选择0.2、0.3、0.4、0.5、0.6这5个等级的应力水平，对组合结构采用带钢板复合梁疲劳试验，荷载水平为6 kN、7 kN、8 kN，并通过回归分析得到疲劳方程。

关键词：道路工程钢桥面铺装疲劳性能劈裂疲劳疲劳方程

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Contact fatigue life prediction of a bevel gear under spectrum loading

Pan JIA, Huaiju LIU, Caichao ZHU, Wei WU, Guocheng LU

《机械工程前沿（英文）》 2020年第15卷第1期页码 123-132 doi: 10.1007/s11465-019-0556-8

摘要： Rolling contact fatigue (RCF) issues, such as pitting, might occur on bevel gears because load fluctuation induces considerable subsurface stress amplitudes. Such issues can dramatically affect the service life of associated machines. An accurate geometry model of a hypoid gear utilized in the main reducer of a heavy-duty vehicle is developed in this study with the commercial gear design software MASTA. Multiaxial stress–strain states are simulated with the finite element method, and the RCF life is predicted using the Brown–Miller–Morrow fatigue criterion. The patterns of fatigue life on the tooth surface are simulated under various loading levels, and the RCF curve is numerically generated. Moreover, a typical torque–time history on the driven axle is described, followed by the construction of program load spectrum with the rain flow method and the Goodman mean stress equation. The effects of various fatigue damage accumulation rules on fatigue life are compared and discussed in detail. Predicted results reveal that the Miner linear rule provides the most optimistic result among the three selected rules, and the Manson bilinear rule produces the most conservative result.

关键词： bevel gear rolling contact fatigue (RCF) multiaxial fatigue criterion load spectrum damage accumulation rule

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Enhancing fatigue life of cylinder-crown integrated structure by optimizing dimension

Weiwei ZHANG,Xiaosong WANG,Zhongren WANG,Shijian YUAN

《机械工程前沿（英文）》 2015年第10卷第1期页码 102-110 doi: 10.1007/s11465-015-0329-y

摘要：

Cylinder-crown integrated hydraulic press (CCIHP) is a new press structure. The hemispherical hydraulic cylinder also functions as a main portion of crown, which has lower weight and higher section modulus compared with the conventional hydraulic cylinder and press crown. As a result, the material strength capacity is better utilized. During the engineering design of cylinder-crown integrated structure, in order to increase the fatigue life, structural optimization on the basis of the adaptive macro genetic algorithms (AMGA) is first conducted to both reduce weight and decrease peak stress. It is shown that the magnitude of the maximum principal stress is decreased by 28.6%, and simultaneously the total weight is reduced by 4.4%. Subsequently, strain-controlled fatigue test is carried out, and the stress-strain hysteresis loops and cyclic hardening curve are obtained. Based on linear fit, the fatigue properties are calculated and used for the fatigue life prediction. It is shown that the predicted fatigue life is significantly increased from 157000 to 1070000 cycles after structural optimization. Finally, according to the optimization design, a 6300 kN CCIHP has been manufactured, and priority application has been also suggested.

关键词： cylinder-crown integrated hydraulic press (CCIHP) adaptive macro genetic algorithms (AMGA) strain-controlled fatigue test