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Experimental and modeling studies on installation of arc sprayed Zn anodes for protection of reinforcedconcrete structures

Xianming SHI

《结构与土木工程前沿（英文）》 2016年 第10卷 第1期   页码 1-11 doi: 10.1007/s11709-016-0312-7

摘要： Arc sprayed zinc (Zn) anode on concrete surfaces has been an emerging technology for protecting reinforced concrete structures from rebar corrosion in coastal environments. Many cathodic protection (CP) systems with arc sprayed Zn anodes will reach or exceed their design life in the near future and thus may function improperly or insufficiently, making it necessary to replace the aged anodes. However, prior to this study, little was known about the most effective profile for the concrete surface, for either new concrete or old concrete with existing Zn anodes removed. This work develops criteria to properly prepare the concrete surface before the application of new Zn anode. Experimental studies were conducted both in the laboratory and for a field structure in Oregon. Artificial neural network was used to achieve better understanding of the complex cause-and-effect relationships inherent in the Zn-mortar or Zn–concrete systems and was successful in finding meaningful, logical results from the bond strength data. The goal is to achieve strong initial bond strength of new Zn to concrete, which is essential for long-term performance of the CP system. The results from this case study suggest that it is necessary to adjust the anode removal and surface sandblasting based on the electrochemical age of the existing concrete. In all cases of sandblasting, minimize the exposure of large aggregates (e.g., those bigger than 19 mm in diameter).

关键词： arc sprayed Zn     anode replacement     reinforced concrete     bridge preservation     neural networks     surface profile    

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Three-dimensional finite difference analysis of shallow sprayed concrete tunnels crossing a reverse fault

Masoud RANJBARNIA, Milad ZAHERI, Daniel DIAS

《结构与土木工程前沿（英文）》 2020年 第14卷 第4期   页码 998-1011 doi: 10.1007/s11709-020-0621-8

摘要： Urban tunnels crossing faults are always at the risk of severe damages. In this paper, the effects of a reverse and a normal fault movement on a transversely crossing shallow shotcreted tunnel are investigated by 3D finite difference analysis. After verifying the accuracy of the numerical simulation predictions with the centrifuge physical model results, a parametric study is then conducted. That is, the effects of various parameters such as the sprayed concrete thickness, the geo-mechanical properties of soil, the tunnel depth, and the fault plane dip angle are studied on the displacements of the ground surface and the tunnel structure, and on the plastic strains of the soil mass around tunnel. The results of each case of reverse and normal faulting are independently discussed and then compared with each other. It is obtained that deeper tunnels show greater displacements for both types of faulting.

关键词： urban tunnel     sprayed concrete     reverse fault     normal fault     finite difference analysis    

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Durability of plasma-sprayed Cr3C2-NiCr coatings under rolling contact conditions

Xiancheng ZHANG, Fuzhen XUAN, Shantung TU, Binshi XU, Yixiong WU

《机械工程前沿（英文）》 2011年 第6卷 第1期   页码 118-135 doi: 10.1007/s11465-011-0127-0

摘要：

The aim of this paper was to address the rolling contact fatigue (RCF) failure mechanisms of plasma-sprayed Cr3C2-NiCr coatings under different tribological conditions of contact stress. Weibull distribution plots of fatigue lives of the coated specimens at different contact stresses were obtained. The failure modes of coatings were identified on the basis of wore surface observations of the failed coatings. Results showed that the RCF failure modes can be classified into four main categories, i.e., surface abrasion, spalling, cohesive delamination, and interfacial delamination. The probabilities of the surface abrasion and spalling type failures were relatively high at low contact stress. When the coatings were subjected to abrasion and spalling type failures, the failure of the coating was depended on the microstrcture of the coating. The stress concentration near the micro-defects in the coating may be the may reason for the formation of spall. The coatings were prone to fail in delamination under higher contact stresses. However, the delamination of coating may be related to distribution of shear stress amplitude within coating. The location of maximum shear stress amplitude can be used as a key parameter to predict the initiation of subsurface cracks within coating in rolling contact.

关键词： rolling contact fatigue     coating     Weibull distribution     failure mode     mechanism    

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Accumulated damage process of thermal sprayed coating under rolling contact by acoustic emission technique

Jia XU,Zhen-yu ZHOU,Zhong-yu PIAO

《机械工程前沿（英文）》 2016年 第11卷 第3期   页码 227-232 doi: 10.1007/s11465-016-0395-9

摘要：

The accumulated damage process of rolling contact fatigue (RCF) of plasma-sprayed coatings was investigated. The influences of surface roughness, loading condition, and stress cycle frequency on the accumulated damage status of the coatings were discussed. A ball-on-disc machine was employed to conduct RCF experiments. Acoustic emission (AE) technique was introduced to monitor the RCF process of the coatings. AE signal characteristics were investigated to reveal the accumulated damage process. Result showed that the polished coating would resist the asperity contact and remit accumulated damage. The RCF lifetime would then extend. Heavy load would aggravate the accumulated damage status and induce surface fracture. Wear became the main failure mode that reduced the RCF lifetime. Frequent stress cycle would aggravate the accumulated damage status and induce interface fracture. Fatigue then became the main failure mode that also reduced the RCF lifetime.

关键词： accumulated damage     spray coating     rolling contact fatigue     acoustic emission    

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Feasibility study of plasma sprayed Al2O3 coatings as diffusion barrier on CFC

Kirsten BOBZIN, Lidong ZHAO, Nils KOPP, Thomas WARDA

《机械工程前沿（英文）》 2012年 第7卷 第4期   页码 371-375 doi: 10.1007/s11465-012-0339-y

摘要：

Carbon fibre reinforced carbon (CFC) materials are increasingly applied as sample carriers in modern furnaces. Only their tendency to react with different metals at high temperatures by C-diffusion is a disadvantage, which can be solved by application of diffusion barriers. Within this study the feasibility of plasma sprayed Al2O3 coatings as diffusion barrier was studied. Al2O3 coatings were prepared by air plasma spraying (APS). The coatings were investigated in terms of their microstructure, bonding to CFC substrates and thermal stability. The results showed that Al2O3 could be well deposited onto CFC substrates. The coatings had a good bonding and thermal shock behavior at 1060°C. At higher temperature of 1270°C, crack network formed within the coating, showing that the plasma sprayed Al2O3 coatings are limited regarding to their application temperatures as diffusion barrier on CFC components.

关键词： diffusion barrier coatings     CFC     plasma spraying     microstructure     Al2O3    

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Slender reinforced concrete shear walls with high-strength concrete boundary elements

《结构与土木工程前沿（英文）》 2023年 第17卷 第1期   页码 138-151 doi: 10.1007/s11709-022-0897-y

摘要： Reinforced concrete structural walls are commonly used for resisting lateral forces in buildings. Owing to the advancements in the field of concrete materials over the past few decades, concrete mixes of high compressive strength, commonly referred to as high-strength concrete (HSC), have been developed. In this study, the effects of strategic placement of HSC on the performance of slender walls were examined. The finite-element model of a conventional normal-strength concrete (NSC) prototype wall was validated using test data available in extant studies. HSC was incorporated in the boundary elements of the wall to compare its performance with that of the conventional wall at different axial loads. Potential reductions in the reinforcement area and size of the boundary elements were investigated. The HSC wall exhibited improved strength and stiffness, and thereby, allowed reduction in the longitudinal reinforcement area and size of the boundary elements for the same strength of the conventional wall. Cold joints resulting from dissimilar concrete pours in the web and boundary elements of the HSC wall were modeled and their impact on behavior of the wall was examined.

关键词： slender walls     high-strength concrete     rectangular and barbell-shaped walls     cold joints    

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Confinement properties of circular concrete columns wrapped with prefabricated textile-reinforced fineconcrete shells

《结构与土木工程前沿（英文）》 2023年 第17卷 第10期   页码 1554-1570 doi: 10.1007/s11709-023-0955-0

摘要： This paper proposes an innovative column composed of a core column (including both reinforced concrete (RC) and plain concrete (PC) columns) and a prefabricated textile-reinforced fine concrete (TRC) shell. To study the confinement properties of TRC shells on this novel type of concrete column, 20 circular specimens, including 12 PC columns and 8 RC columns, were prepared for axial compressive tests. Four key parameters, including the column size, reinforcing ratio of the carbon textile, concrete strength, and stirrup spacing, were evaluated. The results indicated that the compressive properties of the columns were improved by increasing the reinforcing ratio of the textile layers. In the case of TRC-confined PC columns, the maximum improvement in the peak load was 56.3%, and for TRC-confined RC columns, the maximum improvement was 60.2%. Based on the test results, an analytical model that can be used to calculate the stress–strain curves of prefabricated TRC shell-confined concrete columns has been proposed. The calculated curves predicted by the proposed model agreed well with the test results.

关键词： textile-reinforced fine concrete     prefabricated shell     confined concrete column     confinement properties     stress–strain relationship    

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Stability of three-dimensional printable foam concrete as function of surfactant characteristics

《结构与土木工程前沿（英文）》 2023年 第17卷 第6期   页码 935-947 doi: 10.1007/s11709-023-0964-z

摘要： Extrudability is one of the most critical factors when designing three-dimensional printable foam concrete. The extrusion process likely affects the foam stability which necessitates the investigation into surfactant properties particularly for concrete mixes with high foam contents. Although many studies have been conducted on traditional foam concrete in this context, studies on three-dimensional printed foam concrete are scarce. To address this research gap, the effects of surfactant characteristics on the stability, extrudability, and buildability of three-dimensional printed foam concrete mixes with two design densities (1000 and 1300 kg/m3) using two different surfactants and stabilizers (synthetic-based sodium lauryl sulfate stabilized with carboxymethyl cellulose sodium salt, and natural-based hingot surfactant stabilized with xanthan gum) were investigated in this study. Fresh density tests were conducted before and after the extrusion to determine stability of the foam concrete. The results were then correlated with surfactant qualities, such as viscosity and surface tension, to understand the importance of key parameters in three-dimensional printing of foam concrete. Based on the experimental results, surfactant solu1tion with viscosity exceeding 5 mPa·s and surface tension lower than 31 mN/m was recommended to yield stable three-dimensional printable foam concrete mixes. Nevertheless, the volume of foam in the mix significantly affected the printability characteristics. Unlike traditional foam concrete, the variation in the stabilizer concentration and density of concrete were found to have insignificant effect on the fresh-state-characteristics (slump, slump flow, and static yield stress) and air void microstructure of the stable mixes.

关键词： foam concrete     3D printable concrete     stability     rheology     air void microstructure    

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Microcapsule-enabled self-healing concrete: A bibliometric analysis

《结构与土木工程前沿（英文）》 2023年 第17卷 第11期   页码 1611-1629 doi: 10.1007/s11709-023-0023-9

摘要： With the development of self-healing technology, the overall properties of the microcapsule-enabled self-healing concrete have taken a giant leap. In this research, a detailed assessment of current research on the microcapsule-enabled self-healing concrete is conducted, together with bibliometric analysis. In the bibliometric analysis, various indicators are considered. The current state of progress regarding self-healing concrete is assessed, and an analysis of the temporal distribution of documents, organizations and countries of literature is conducted. Later, a discussion of the citations is analyzed. The research summarizes the improvements of microcapsule-enabled self-healing cementitious composites and provides a concise background overview.

关键词： microcapsule     self-healing concrete     bibliographic analysis    

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Experimental study on shear behavior of prestressed reactive powder concrete I-girders

Hui ZHENG, Zhi FANG, Bin CHEN

《结构与土木工程前沿（英文）》 2019年 第13卷 第3期   页码 618-627 doi: 10.1007/s11709-018-0500-8

摘要： As a new generation of concrete, RPC(Reactive Powder Concrete) has attracted great research attention for its ultra-high strength and high durability. In the present paper, experimental results from tests on eight prestressed RPC I-section girders failing in shear are reported herein. The beams with RPC of 120 MPa in compression were designed to assess the ability to carry shear stress in thin webbed prestressed beams with stirrups. The test variables were the level of prestressing, shear span-depth ratio ( / ) and stirrup ratio. Shear deformation, shear capacity and crack pattern were experimentally investigated in detail. With regard to the shear resistance of the test beams, the predictions from three standards (AFGC, JSCE and SIA) on the design of UHPC structures were compared with the experimental result suggesting that the experimental strength is almost always higher than predicted. RPC, as a new concrete, was different from normal concrete and fiber reinforced concrete. Further study should be needed to develop an analytical method and computation model for shear strength of RPC beams.

关键词： prestressed concrete     RPC(Reactive Powder Concrete)     concrete beams     shear strength     experimental study    

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Computational modeling of fracture in concrete: A review

Luthfi Muhammad Mauludin, Chahmi Oucif

《结构与土木工程前沿（英文）》 2020年 第14卷 第3期   页码 586-598 doi: 10.1007/s11709-020-0573-z

摘要： This paper presents a review of fracture modeling of concrete. The complex material, such as concrete, has been widely used in construction industries and become trending issue in the last decades. Based on comprehensive literature review, there are two main approaches considered to-date of concrete fracture modeling, such as macroscopic and micromechanical models. The purpose of this review is to provide insight comparison from different techniques in modeling of fracture in concrete which are available. In the first section, an overview of fracture modeling in general is highlighted. Two different approaches both of macroscopic and micromechanical models will be reviewed. As heterogeneity of concrete material is major concern in micromechanical-based concrete modeling, one section will discuss this approach. Finally, the summary from all of reviewed techniques will be pointed out before the future perspective is given.

关键词： concrete fracture     macroscopic     micromechanical     heterogeneity    

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Research on concrete structure defect repair based on three-dimensional printing

《结构与土木工程前沿（英文）》 2024年 第18卷 第5期   页码 731-742 doi: 10.1007/s11709-024-1088-9

摘要： Quality assurance and maintenance play a crucial role in engineering construction, as they have a significant impact on project safety. One common issue in concrete structures is the presence of defects. To enhance the automation level of concrete defect repairs, this study proposes a computer vision-based robotic system, which is based on three-dimensional (3D) printing technology to repair defects. This system integrates multiple sensors such as light detection and ranging (LiDAR) and camera. LiDAR is utilized to model concrete pipelines and obtain geometric parameters regarding their appearance. Additionally, a convolutional neural network (CNN) is employed with a depth camera to locate defects in concrete structures. Furthermore, a method for coordinate transformation is presented to convert the obtained coordinates into executable ones for a robotic arm. Finally, the feasibility of this concrete defect repair method is validated through simulation and experiments.

关键词： concrete     defect detection     3D printing     deep learning     point cloud data    

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Microbial-inspired self-healing of concrete cracks by sodium silicate-coated recycled concrete aggregates

《结构与土木工程前沿（英文）》 2024年 第18卷 第1期   页码 14-29 doi: 10.1007/s11709-023-0993-7

摘要： Microbially induced carbonate precipitation (MICP) is a promising technique for the autonomous healing of concrete cracks. In this study, the effect of pH on MICP was investigated. The results indicate that the MICP process was inhibited when the pH was higher than 11. Both vaterite and calcite were produced when the pH was < 8, whereas only calcite was produced when the pH was > 8. Recycled concrete aggregates (RCA) coated with sodium silicate have been proposed as protective carriers for microbial healing agents. Although the presence of the coated RCA resulted in a loss of the splitting tension strength of the concrete, the loaded healing agents were highly efficient in self-healing cracks. Concrete incorporated with 20% RCA loaded with healing agents exhibited the best self-healing performance. When the initial crack widths were between 0.3 and 0.4 mm, the 7-d mean healing rate was approximately 90%. At 28 d, the crack area filling ratio was 86.4%, while its water tightness recovery ratio was 74.4% and 29.8%, respectively, for rapid and slow absorption. This study suggests that RCA coated with sodium silicate is an effective method for packaging microbial healing agents and has great potential for developing cost-effective self-healing concrete.

关键词： self-healing     microbial-induced carbonate precipitation     water uptake     recycled concrete aggregate     protective carrier    

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Experimental investigation on concrete overlaid with textile reinforced mortar: Influences of mix, temperature

《结构与土木工程前沿（英文）》 2023年 第17卷 第2期   页码 271-283 doi: 10.1007/s11709-022-0896-z

摘要： Textile reinforced mortar is widely used as an overlay for the repair, rehabilitation, and retrofitting of concrete structures. Recently, textile reinforced concrete has been identified as a suitable lining material for improving the durability of existing concrete structures. In this study, we developed a textile-reinforced mortar mix using river sand and evaluated the different characteristics of the textile-reinforced mortar under various exposure conditions. Studies were carried out in two phases. In the first phase, the pullout strength, temperature resistance, water absorption, and compressive and bending strength values of three different textile-reinforced mortar mixes with a single type of textile reinforcement were investigated. In the second phase, the chemical resistance of the mix that showed the best performance in the abovementioned tests was examined for use as an overlay for a concrete substrate. Investigations were performed on three different thicknesses of the textile reinforced mortar overlaid on concrete specimens that were subjected to acidic and alkaline environments. The flexural responses and degradations of the textile reinforced mortar overlaid specimens were examined by performing bending tests. The experimental findings indicated the feasibility of using textile reinforced mortar as an overlay for durable concrete construction practices.

关键词： textile reinforced mortar     bending tests     acid and alkaline environment     concrete overlay    

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Experimental and parametrical investigation of pre-stressed ultrahigh-performance fiber-reinforced concrete

《结构与土木工程前沿（英文）》 2023年 第17卷 第3期   页码 411-428 doi: 10.1007/s11709-023-0928-3

摘要： In this study, ultrahigh-performance fiber-reinforced concrete (UHPFRC) used in a type B70 concrete sleeper is investigated experimentally and parametrically. The main parameters investigated are the steel fiber volume fractions (0%, 0.5%, 1%, and 1.5%). Under European standards, 35 UHPFRC sleepers are subjected to static bending tests at the center and rail seat sections, and the screw on the fastening system is pulled out. The first cracking load, failure load, failure mode, crack propagation, load–deflection curve, load–crack width, and failure load from these tests are measured and compared with those of a control sleeper manufactured using normal concrete C50. The accuracy of the parametric study is verified experimentally. Subsequently, the results of the study are applied to UHPFRC sleepers with different concrete volumes to investigate the effects of the properties of UHPFRC on their performance. Experimental and parametric study results show that the behavior of UHPFRC sleepers improves significantly when the amount of steel fiber in the mix is increased. Sleepers manufactured using UHPFRC with a steel fiber volume fraction of 1% and a concrete volume less than 25% that of standard sleeper B70 can be used under the same loads and requirements, which contributes positively to the cost and surrounding environment.

关键词： pre-stressed concrete sleeper     ultrahigh performance fiber-reinforced concrete     pull-out test     static bending test     steel fiber     aspect ratio     volume fraction    

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标题 作者 时间 类型 操作

Experimental and modeling studies on installation of arc sprayed Zn anodes for protection of reinforcedconcrete structures

Xianming SHI

期刊论文

Three-dimensional finite difference analysis of shallow sprayed concrete tunnels crossing a reverse fault

Masoud RANJBARNIA, Milad ZAHERI, Daniel DIAS

期刊论文

Durability of plasma-sprayed Cr3C2-NiCr coatings under rolling contact conditions

Xiancheng ZHANG, Fuzhen XUAN, Shantung TU, Binshi XU, Yixiong WU

期刊论文

Accumulated damage process of thermal sprayed coating under rolling contact by acoustic emission technique

Jia XU,Zhen-yu ZHOU,Zhong-yu PIAO

期刊论文

Feasibility study of plasma sprayed Al2O3 coatings as diffusion barrier on CFC

Kirsten BOBZIN, Lidong ZHAO, Nils KOPP, Thomas WARDA

期刊论文

Slender reinforced concrete shear walls with high-strength concrete boundary elements

期刊论文

Confinement properties of circular concrete columns wrapped with prefabricated textile-reinforced fineconcrete shells

期刊论文

Stability of three-dimensional printable foam concrete as function of surfactant characteristics

期刊论文

Microcapsule-enabled self-healing concrete: A bibliometric analysis

期刊论文

Experimental study on shear behavior of prestressed reactive powder concrete I-girders

Hui ZHENG, Zhi FANG, Bin CHEN

期刊论文

Computational modeling of fracture in concrete: A review

Luthfi Muhammad Mauludin, Chahmi Oucif

期刊论文

Research on concrete structure defect repair based on three-dimensional printing

期刊论文

Microbial-inspired self-healing of concrete cracks by sodium silicate-coated recycled concrete aggregates

期刊论文

Experimental investigation on concrete overlaid with textile reinforced mortar: Influences of mix, temperature

期刊论文

Experimental and parametrical investigation of pre-stressed ultrahigh-performance fiber-reinforced concrete

期刊论文