Journal Home Online First Current Issue Archive For Authors Journal Information 中文版

Engineering >> 2019, Volume 5, Issue 2 doi: 10.1016/j.eng.2018.11.024

Development of and Perspective on High-Performance Nanostructured Bainitic Bearing Steel

a State Key Laboratory of Metastable Materials Science and Technology, Yanshan University,
Qinhuangdao 066004, China

b National Engineering Research Center For Equipment and Technology of Cold Strip Rolling, Yanshan University, Qinhuangdao
066004, China

Received: 2018-06-29 Revised: 2018-10-09 Accepted: 2018-11-08 Available online: 2019-02-21

Next Previous

Abstract

Bearings are the most important component of nearly all mechanical equipment, as they guarantee the steady running of the equipment, which is especially important for high-end equipment such as high-speed trains and shield tunneling machines. Requirements regarding the quality of bearings are increasing with the rapid development in technology. A country’s bearings manufacturing level directly reflects the level of that country’s steel metallurgy and machinery manufacturing. The performance of the bearing steel is the critical factor that determines the quality of a bearing. The development of new bearing steel with higher performance is the ambition of material researchers and the expectation of the manufacturing industry. Many famous bearing manufacturing enterprises are competing to develop the new generation of bearing steel. Nanostructured bainitic bearing steel (NBBS), which is a newly developed bearing steel, not only possesses high strength and toughness, but also exhibits excellent wear resistance and rolling contact fatigue (RCF) resistance. In recent years, relevant achievements in NBBS in China have led to significant progress in this field. NBBS was first used in China to manufacture large bearings for wind turbines and heavy-duty bearings, with excellent performance. As a result, NBBS and its corresponding heat-treatment process have been included in the national and industry standards for the first time. The bearing industry considers the exploitation of NBBS to be epoch-making, and has termed this kind of bearing as the second generation of bainitic bearing. In this paper, the development of NBBS is reviewed in detail, including its advantages and disadvantages. Further research directions for NBBS are also proposed.

Figures

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 5

Fig. 6

Fig. 7

Fig. 8

Fig. 9

Fig. 10

Fig. 11

Fig. 12

References

[ 1 ] Huo DM, Xiao BG. Current situation and development prospect of bearing steel production. Sichuan Metall 2015;37(1):61–4,70. Chinese. link1

[ 2 ] Jiao Y. We have to use others’ bearing on our own TBM. Sci Technol Daily 2018. Sect. 3:4. Chinese. link1

[ 3 ] SKF University Technology Centre [Internet]. Cambridge: University of Cambridge. Available from: https://www.maxwell.cam.ac.uk/maxwellcommunity/member-groups/skf-university-technology-centre.

[ 4 ] Caballero FG, Bhadeshia HKDH, Mawella KJA, Jones DG, Brown P. Very strong low temperature bainite. Mater Sci Technol 2002;18(3):279–84. link1

[ 5 ] Hirohide S. Bearing steels. Beijing: Metallurgical Industry Press; 2003. Chen HZ, translator. Chinese. link1

[ 6 ] Zhang ZQ, Wang YL. The application of bainite austempering technology in rolling mill bearing. Bearing 1998;2:24–8. link1

[ 7 ] Zhang GH, Zhang ZC, Wu KM. Progress of research on composition design and heat treatment process of high carbon chromium bearing steel. Special Steel 2017;36:9–13. Chinese. link1

[ 8 ] Bhadeshia HKDH. Steels for bearings. Prog Mater Sci 2012;57(2):268–435. link1

[ 9 ] Liu YZ, Jiang T. Austempering of GCr15 steel and its application in railway rolling bearing. Bearing 1994;9:32–6. Chinese. link1

[10] Zhang FC, Yang ZN, Lei JZ, Pang BT, Wang ML. Application progress of bainite steel in bearings. Bearing 2017;1:54–64. Chinese. link1

[11] Lu K, Lu L. Progress in mechanical properties of nanocrystalline meterials. Acta Metall Sin 2000;36(8):785–9. Chinese. link1

[12] Hu J, Shi YN, Sauvage X, Sha G, Lu K. Grain boundary stability governs hardening and softening in extremely fine nanograined metals. Science 2017;355(6331):1292–6. link1

[13] Zhou X, Li XY, Lu K. Enhanced thermal stability of nanograined metals below a critical grain size. Science 2018;360(6388):526–30. link1

[14] Zhang F, Feng X, Yang Z, Kang J, Wang T. Dislocation-twin boundary interactions induced nanocrystalline via SPD processing in bulk metals. Sci Rep 2015;5(1):8981. link1

[15] Liu XC, Zhang HW, Lu K. Strain-induced ultrahard and ultrastable nanolaminated structure in nickel. Science 2013;342(6156):337–40. link1

[16] Bhadeshia HKDH. The first bulk nanostructured metal. Sci Technol Adv Mater 2013;14(1):014202. link1

[17] Wang TS, Li XY, Zhang FC, Zheng YZ. Microstructures and mechanical properties of 60Si2CrVA steel by isothermal transformation at low temperature. Mater Sci Eng A 2006;438–440:1124–7. link1

[18] Zhang FC, Wang TS, Zhang P, Zheng CL, Lv B, Zhang M, et al. A novel method for the development of a low-temperature bainitic microstructure in the surface layer of low-carbon steel. Scr Mater 2008;59(3):294–6. link1

[19] Zhang P, Zhang FC, Yan ZG, Wang TS, Qian LH. Wear property of lowtemperature bainite in the surface layer of a low carbon steel. Wear 2011;271 (5–6):697–704. link1

[20] Zhang P, Zhang FC, Yan ZG, Wang TS, Qian LH. Rolling contact fatigue property of low-temperature bainite in surface layer of a low carbon steel. Mater Sci Forum 2011;675–677:585–8. link1

[21] Bhadeshia HKDH. Nanostructured bainite. P Roy Soc Lond A 2010;466:3–18. link1

[22] Solano-Alvarez W, Pickering EJ, Bhadeshia HKDH. Degradation of nanostructured bainitic steel under rolling contact fatigue. Mater Sci Eng A 2014;617:156–64. link1

[23] Zhang P, Zhang FC, Wang TS. Preparation and microstructure of hard bainite in surface layer of carburized 20CrMnMoAI steel. Acta Metall Sin 2011;47:1038–45. Chinese. link1

[24] Wang YH, Yang ZN, Zhang FC, Wu D. Microstructures and mechanical properties of surface and center of carburizing 23Cr2Ni2Si1Mo steel subjected to lowtemperature austempering. Mater Sci Eng A 2016;670:166–77. link1

[25] Yang ZN, Zhang FC, Ji YL, Wang YH, Lv B, Wang M. Notably improved mechanical properties via introducing a short austempering treatment on lowcarbon martensite steel. Mater Sci Eng A 2016;673:524–9. link1

[26] Wang YH. Chemical component design, microstructure and properties control of nanobainitic steels used for high-power wind power bearing [dissertation]. Qinhuangdao: Yanshan University; 2017. Chinese. link1

[27] Yang ZN, Zhang FC. A kind of bearing steel with high impact resistance and its heat treatment process. China patent CN 201610280071.0. 2016 Apr 29. Chinese.

[28] Wasliluk K, Skolek E, S´witnicki W. Microstructure and properties of surface layer of carburized 38CrAlMo6-10 steel subjected to nanostructurization by a heat treatment process. Arch Metall Mater 2014;59(4):1685–90. link1

[29] Skolek E, Wasiak K, S´wia˛ tnicki WA. Structure and properties of the carburized surface layer on 35CrSiMn5-5-4 steel after nanostructurization treatment. Mater Tehnol 2015;49(6):933–9. link1

[30] Zhang FC, Wang TS, Yang ZN, Wang YH, Kang J, Zheng YZ. The overall hard bainite bearing steel and its manufacturing method. China patent CN 201210399526.2. 2013 Mar 6. Chinese.

[31] Zhao J. Microstructure and mechanical properties of nanostructure bainite used for bearings [dissertation]. Qinhuangdao, Chinese: Yanshan University; 2013. Chinese. link1

[32] Zhao J, Zhao T, Hou CS, Zhang FC, Wang TS. Improving impact toughness of high-C-Cr bearing steel by Si-Mo alloying and low-temperature austempering. Mater Des 2015;86:215–20. link1

[33] Liu HJ, Sun JJ, Jiang T, Guo S, Liu Y. Improved rolling contact fatigue life for an ultrahigh-carbon steel with nanobainitic microstructure. Scr Mater 2014;90– 91:7–20. link1

[34] Yan ZG, Zhang FC, Zhang P, Zheng CL, Liu FC, Zhang M. Influence of aluminium content on carburization dynamics and kinetics of bainite transformation in steel. Mater Mech Eng 2012;36:31–5. link1

[35] Hu F, Wu KM, Zheng H. Influence of Co and Al on bainitic transformation in super bainitic steels. Steel Res Int 2013;84:1060–5. link1

[36] Li YG, Chen C, Zhang FC. Al and Si influences on hydrogen embrittlement of carbide-free bainitic steel. Adv Mater Sci Eng 2013;11:382060. link1

[37] Lv B, Zhang ZM, Yang ZN, Zhang FC, Zheng CL, He YR. A higher corrosion resistance for a bainitic steel with Al instead of Si. Mater Lett 2016;173:95–7. link1

[38] Hollox GE, Hobbs RA, Hampshire JM. Lower bainite bearings for adverse environments. Wear 1981;68(2):229–40. link1

[39] General Administration of Quality Supervision, Inspection and Quarantine of the People’s Republic of China, Standardization Administration of the People’s Republic of China. GB/T 3203—2016: Carburizing steels for bearing. Chinese standard. Beijing: Standards Press of China; 2017. link1

[40] Ministry of Industry and Information Technology of the People’s Republic of China. YB/T 4572—2016: Bearing steel rolling ring and blank. Chinese industry standard for black metallurgy. Beijing: Metallurgical Industry Press; 2017. link1

[41] General Administration of Quality Supervision, Inspection and Quarantine of the People’s Republic of China, Standardization Administration of the People’s Republic of China. GB/T 34891—2017: Rolling bearings—parts made from high-carbon chromium bearing steels—specifications for heat treatment. Chinese standard. Beijing: Standards Press of China; 2017. link1

[42] Zhao J, Hou CS, Zhao G, Zhao T, Zhang FC, Wang TS. Microstructures and mechanical properties of bearing steels modified for preparing nanostructured bainite. J Mater Eng Perform 2016;25(10):4249–55. link1

[43] Zhao J, Wang TS, Lv B, Zhang FC. Microstructures and mechanical properties of a modified high-C-Cr bearing steel with nano-scaled bainite. Mater Sci Eng A 2015;628:327–31. link1

[44] Garcia-Mateo C, Caballero FG. Ultra-high-strength bainitic steels. ISIJ Int 2005;45(11):1736–40. link1

[45] Fielding LCD, Jones NG, Wslsh J, Van Boxel S, Blackmur MS, Lee PD, et al. Synchrotron analysis of toughness anomalies in nanostructured bainite. Acta Mater 2016;105:52–8. link1

[46] Miab SA, Avishan B, Yazdani S. Wear resistance of two nanostructural bainitic steels with different amounts of Mn and Ni. Acta Metall Sin 2016;29:587–94. link1

[47] Leiro A, Vuorinen E, Sundin KG, Prakash B, Sourmail T, Smanio V, et al. Wear of nano-structured carbide-free bainitic steels under dry rolling-sliding conditions. Wear 2013;298–299:42–7. link1

[48] Wang Y, Zhang F, Yang Z, Lv B, Zheng C. Rolling contact fatigue performances of carburized and high-C nanostructured bainitic steels. Materials 2016;9(12):960. link1

[49] Caballero FG, Bhadeshia HKDH, Mawella KJA, Jones DG, Brown P. Design of high strength bainitic steels: part 2. Mater Sci Technol 2001;17(5):517–22. link1

[50] Zhang P. Microstructure and mechanical properties of nanostructure bainite in surface layer of alloy steel [dissertation]. Qinhuangdao: Yanshan University; 2011. Chinese. link1

[51] Zhu KY, Mager C, Huang MX. Effect of substitution of Si by Al on the microstructure and mechanical properties of bainitic transformation-induced plasticity steels. J Mater Sci Technol 2017;33(12):1475–86. link1

[52] Garcia-Mateo C, Caballero FG, Bhadeshia HKDH. Acceleration of lowtemperature bainite. ISIJ Int 2003;43(11):1821–5. link1

[53] Gong W, Tomota Y, Harjo S, Su YH, Aizawa K. Effect of prior martensite on bainite transformation in nanobainite steel. Acta Mater 2015;85:243–9. link1

[54] Chu CH, Qin YM, Li XM, Yang ZN, Zhang FC, Guo CH, et al. Effect of two-step austempering process on transformation kinetics of nanostructured bainitic steel. Materials 2019;12(1):166. link1

[55] Hase K, Garcia-Mateo C, Bhadeshia HKDH. Bainite formation influenced by large stress. Mater Sci Technol 2004;20(12):1499–505. link1

[56] Shipwway PH, Bhadeshia HKDH. The effect of small stress on the kinetics of the bainite transformation. Mater Sci Eng A 1995;201(1–2):143–9. link1

[57] Singh SB, Bhadeshia HKDH. Estimation of bainite plate-thickness in low-alloy steels. Mater Sci Eng A 1998;245(1):72–9. link1

[58] Yang ZN, Chu CH, Jiang F, Qin YM, Long XY, Wang SL, et al. Accelerating nanobainite transformation based on a new constructed microstructural predicting model. Mater Sci Eng A 2019;748:16–20. link1

[59] Garcia-Mateo C, Cornide J, Capdevila C, Caballero FG. Garcia de Andres C. Influence of V precipitates on acicular ferrite transformation part 2: transformation kinetics. ISIJ Int 2008;48(9):1276–9. link1

[60] He BB, Xu W, Huang MX. Effect of boron on bainitic transformation kinetics after ausforming in low carbon steels. J Mater Sci Technol 2017;33 (12):1494–503. link1

[61] Zhang CY, Chen H, Zhu KY, Zhang C, Yang ZG. Effect of Mo addition on the transformation stasis phenomenon during the isothermal formation of bainitic ferrite. Metall Mater Trans A 2016;47A(12):5670–4. link1

[62] Yang ZN, Ji YL, Zhang FC, Zhang M, Nawaz B, Zheng CL. Microstructural evolution and performance change of a carburized nanostructured bainitic bearing steel during rolling contact fatigue process. Mater Sci Eng A 2018;725:98–107. link1

Related Research