Journal Home Online First Current Issue Archive For Authors Journal Information 中文版

Strategic Study of CAE >> 2023, Volume 25, Issue 1 doi: 10.15302/J-SSCAE-2023.07.002

Development Strategy for Precision Manufacturing of Composite Components Facing 2035

1. Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China;

2. College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China;

3. College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China

Funding project:Chinese Academy of Engineering project “Research on the Development Strategy of Precision Manufacturing of Composite Components for 2035” (2022-XY-26); National Natural Science Fund project (51790173) Received: 2022-03-14 Revised: 2022-09-15 Available online: 2022-11-05

Next Previous

Abstract

Advanced composite materials exhibit advantages of high specific strength, high specific modulus, and excellent designability. They are widely used in aerospace, rail transit, and other fields, and are strategic resources for industrially developed countries. Ensuring and improving the supply capacity of advanced composite materials and making breakthroughs in the design and forming, processing and assembling, testing and repairing technologies of large and complex composite components are of strategic significance in strengthening China’s manufacturing sector. In this study, the current status and trends of precision manufacturing of composite components are analyzed, and the key technologies and equipment for precision manufacturing of composite components, including high-precision numerical control winding, automatic placement, preform forming, additive manufacturing, and high-performance carbon fiber production, are summarized. After specifying the key problems limiting the development of composite manufacturing technologies, we propose the development goals by 2035. Accordingly, suggestions are proposed including establishing national innovation institutions, planning major science and technology projects, enhancing disciplines development and talent fostering, strengthening international communication and collaboration, and focusing on significant scientific innovation and technological breakthroughs, thus to provide high-quality scientific and technological support for national major projects and important model projects.

Figures

图1

References

[ 1 ] 陈祥宝‍ . 先进复合材料技术导论 [M]‍‍. 北京 : 航空工业出版社 , 2017 ‍.
Chen X B‍ . Introduction of advanced composite technology [M]‍. Beijing : Aviation Industry Press , 2017 ‍.

[ 2 ] 朱美芳 , 朱波‍ . 纤维复合材料 [M]‍. 北京 : 中国铁道出版社 , 2017 ‍.
Zhu M F , Zhu B‍ . Fiber composite [M]‍. Beijing : China Railway Publishing House , 2017 ‍.

[ 3 ] Upadhyayula V K K, Gadhamshetty V, Athanassiadis D, al et‍. Wind turbine blades using recycled carbon fibers: An environmental assessment [J]‍. Environmental Science & Technology, 2022, 56(2): 1267‒1277‍.

[ 4 ] Brown K R, Harrell T M, Skrzypczak L, al et‍. Carbon fibers derived from commodity polymers: A review [J]‍. Carbon, 2022, 196: 422‒439‍.

[ 5 ] 钱伯章‍ . 碳纤维复合材料市场向好 [J]‍. 合成纤维 , 2019 , 48 5 : 20 ‍.
Qian B Z‍ . The market of carbon fiber composite materials is improving [J]‍. Synthetic Fiber in China , 2019 , 48 5 : 20 ‍.

[ 6 ] Kulkarni P, Mali K D, Singh S‍. An overview of the formation of fibre waviness and its effect on the mechanical performance of fibre reinforced polymer composites [J]‍. Composites Part A: Applied Science and Manufacturing, 2020, 137: 1‒12‍.

[ 7 ] Li Y, Xiao Y, Yu L, al et‍. A review on the tooling technologies for composites manufacturing of aerospace structures: Materials, structures and processes [J]‍. Composites Part A: Applied Science and Manufacturing, 2022, 154: 1‒12‍.

[ 8 ] 李仲平 , 冯志海 , 徐樑华 , 等‍ . 我国高性能纤维及其复合材料发展战略研究 [J]‍. 中国工程科学 , 2020 , 22 5 : 28 ‒ 36 ‍.
Li Z P , Feng Z H , Xu L H , al e t ‍. Development strategies for China´s high-performance fibers and their composites [J]‍. Strategic Study of CAE , 2020 , 22 5 : 28 ‒ 36 ‍.

[ 9 ] 谢曼 , 干勇 , 王慧‍ . 面向2035的新材料强国战略研究 [J]‍. 中国工程科学 , 2020 , 22 5 : 1 ‒ 9 ‍.
Xie M , Gan Y , Wang H‍ . Research on new material power strategy by 2035 [J]‍. Strategic Study of CAE , 2020 , 22 5 : 1 ‒ 9 ‍.

[10] 周娥 , 刘凯 , 王晓勇 , 等‍ . 大型固体火箭发动机碳纤维缠绕壳体超声波C扫描检测技术应用 [J]‍. 航天制造技术 , 2018 5 : 59 ‒ 61 ‍.
Zhou E , Liu K , Wang X Y , al e t ‍. Application of ultrasonic C-scanning technology for carbon fiber winding shell of large rocket motor [J]‍. Aerospace Manufacturing Technology , 2018 5 : 59 ‒ 61 ‍.

[11] 俞建勇 , 胡吉勇 , 李毓陵‍ . 高性能纤维制品成形技术 [M]‍. 北京 : 国防工业出版社 , 2017 ‍.
Yu J Y , Hu J Y , Li Y L‍ . Forming technology of textiles with high performance fibers [M]‍. Beijing : National Defence Industry Press , 2017 ‍.

[12] van Grootel A, Chang J, Wardle B L, al et‍. Manufacturing variability drives significant environmental and economic impact: The case of carbon fiber reinforced polymer composites in the aerospace industry [J]‍. Journal of Cleaner Production, 2020, 261: 1‒12‍.

[13] Abidin N M Z, Sultan M T H, Hua L S, al et‍. A brief review of computational analysis and experimental models of composite materials for aerospace applications [J]‍. Journal of Reinforced Plastics and Composites, 2019, 38(23‒24): 1031‒1039‍.

[14] 孙晋良‍ . 纤维新材料 [M]‍. 上海 : 上海大学出版社 , 2007 ‍.
Sun J L‍ . New fiber material [M]‍. Shanghai : Shanghai University Press , 2007 ‍.

[15] 杜善义‍ . 复合材料及其结构的力学、设计、应用和评价 [M]‍. 哈尔滨 : 哈尔滨工业大学出版社 , 2000 ‍.
Du S Y‍ . Mechanics, design, application and evaluation of composite materials and their structures [M]‍. Harbin : Harbin Institute of Technology Press , 2000 ‍.

[16] Boon Y D, Joshi S C, Bhudolia S K, al et‍. Recent advances on the design automation for performance-optimized fiber reinforced polymer composite components [J]‍. Journal of Composites Science, 2020, 4(2): 1‒15‍.

[17] Boon Y D, Joshi S C, K‍ Bhudolia S. Review: Filament winding and automated fiber placement with in situ consolidation for fiber reinforced thermoplastic polymer composites [J]‍. Polymers, 2021, 13(12): 1‒29‍.

[18] 张红卫 , 韦健 , 黄胜德 , 等‍ . 碳纤维缠绕复合材料成型工艺浅析 [J]‍. 石油化工技术与经济 , 2021 , 37 3 : 30 ‒ 34 ‍.
Zhang H W , Wei J , Huang S D , al e t ‍. Anslysis on the forming process of carbon fiber wound composite material [J]‍. Techno-Economics in Petrochemicals , 2021 , 37 3 : 30 ‒ 34 ‍.

[19] 曹忠亮 , 郭登科 , 林国军 , 等‍ . 碳纤维复合材料自动铺放关键技术的现状与发展趋势 [J]‍. 材料导报 , 2021 , 35 21 : 21185 ‒ 21194 ‍.
Cao Z L , Guo D K , Lin G J , al e t ‍. Current situation and development trend of key technologies for automated placement of carbon fiber composites [J]‍. Materials Reports , 2021 , 35 21 : 21185 ‒ 21194 ‍.

[20] Carvelli V, Pazmino J, Lomov S V, al et‍. Quasi-static and fatigue tensile behavior of a 3D rotary braided carbon/epoxy composite [J]‍. Journal of Composite Materials, 2013, 47(25): 3195‒3209‍.

[21] He C W, Ge J R, Zhang B B, al et‍. A hierarchical multiscale model for the elastic-plastic damage behavior of 3D braided composites at high temperature [J]‍. Composites Science and Technology, 2020, 196: 1‒12‍.

[22] 单忠德 , 刘阳 , 范聪泽 , 等‍ . 复合材料预制体成形制造工艺与装备研究 [J]‍. 中国机械工程 , 2021 , 32 23 : 2774 ‒ 2784 ‍.
Shan Z D , Liu Y , Fan C Z , al e t ‍. Research on forming manufacturing technology and equipment of composite preforms [J]‍. China Mechanical Engineering , 2021 , 32 23 : 2774 ‒ 2784 ‍.

[23] 王磊 , 卢秉恒‍ . 我国增材制造技术与产业发展研究 [J]‍. 中国工程科学 , 2022 , 24 4 : 202 ‒ 211 ‍.
Wang L , Lu B H‍ . Development of additive manufacturing technology and industry in China [J]‍. Strategic Study of CAE , 2022 , 24 4 : 202 ‒ 211 ‍.

[24] Zhuo P, Li S G, Ashcroft I A, al et‍. Material extrusion additive manufacturing of continuous fibre reinforced polymer matrix composites: A review and outlook [J]‍. Composites Part B: Engineering, 2021, 224: 1‒12‍.

[25] 靳高岭‍ . 我国碳纤维产业现状及发展前景 [J]‍. 高科技纤维与应用 , 2021 , 46 3 : 11 ‒ 14 ‍.
Jin G L‍ . The Status quo and development prospect of carbon fiber industry in China [J]‍. Hi-Tech Fiber Application , 2021 , 46 3 : 11 ‒ 14 ‍.

[26] Zhang J, Chevali V S, Wang H, al et‍. Current status of carbon fibre and carbon fibre composites recycling [J]‍. Composites Part B: Engineering, 2020, 193: 1‒15‍.

Related Research