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Prediction of cutting force in turning of UD-GFRP using mathematical model and simulated annealing

Meenu GUPTA, Surinder Kumar GILL

Frontiers of Mechanical Engineering 2012, Volume 7, Issue 4,   Pages 417-426 doi: 10.1007/s11465-012-0343-2

Abstract: During machining, the obtaining cutting force is an important aspect.The present investigation deals with the study and development of a cutting force prediction model forThe process parameters considered include cutting speed, feed rate and depth of cut.The predicted values radial cutting force model is compared with the experimental values.

Keywords： UD-GFRP     ANOVA     radial cutting force     PCD tool     Taguchi method     regression analysis     simulated annealing     multi    

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Improved analytical model for residual stress prediction in orthogonal cutting

Zhaoxu QI,Bin LI,Liangshan XIONG

Frontiers of Mechanical Engineering 2014, Volume 9, Issue 3,   Pages 249-256 doi: 10.1007/s11465-014-0310-1

Abstract:

The analytical model of residual stress in orthogonal cutting proposed by Jiann is an important toolfor residual stress prediction in orthogonal cutting.new contact boundary condition between tool and workpiece is used to make it in accord with the real cuttingAt last, an experiment for measuring residual stress in cutting AISI 1045 steel is conducted.Also, Jiann’s model and the improved model are simulated under the same conditions with cutting

Keywords： residual stress     analytical model     orthogonal cutting     cutting force     cutting temperature    

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Cutting Force Model for a Small-diameter Helical Milling Cutter

LI Xiwen, YANG Shuzi, YANG Mingjin, XIE Shouyong

Frontiers of Mechanical Engineering 2007, Volume 2, Issue 3,   Pages 272-277 doi: 10.1007/s11465-007-0047-1

Abstract: By analyzing the wearing characteristics of the cutter, a cutting force model based on the major flankThe cutting force model for the helical milling cutter is validated by experiments.The computational and experimental results show that the cutting force model is almost consistent withthe actual cutting conditions.Thus, the cutting force model established in the research can provide a theoretical foundation for monitoring

Keywords： computational     corresponding     helical milling     theoretical foundation     Characteristic    

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Research on the dynamic mechanical characteristics and turning tool life under the conditions of excessively heavy-duty turning

Genghuang HE, Xianli LIU, Fugang YAN

Frontiers of Mechanical Engineering 2012, Volume 7, Issue 3,   Pages 329-334 doi: 10.1007/s11465-012-0303-x

Abstract:

The dynamic mechanical characteristics of excessively heavy-duty cutting were analyzed based on thecutting experiments with 2.25Cr-1Mo-0.25V steel used in hydrogenated cylindrical shells.processes, the model of dynamic shearing force in the cutting area was established.However, the experimental results showed that the dynamic shear flow stress in the cutting area greatlyThe heavy-duty cutting tool was damaged in the form of a shearing fracture.

Keywords： extreme loading cutting     shear flow stress     dynamic cutting force     fatigue fracture    

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Prediction of cutting forces in machining of unidirectional glass fiber reinforced plastics composite

Surinder Kumar GILL, Meenu GUPTA, P. S. SATSANGI

Frontiers of Mechanical Engineering 2013, Volume 8, Issue 2,   Pages 187-200 doi: 10.1007/s11465-013-0262-x

Abstract: materials has become increasingly important in any engineering industry subsequently the prediction of cuttingIn this research work, experimental investigations are conducted to determine the effects of cuttingIt is found that the depth of cut is the cutting parameter, which has greater influence on cutting forcesBased on statistical analysis, multiple regression model for cutting forces is derived with satisfactoryThis model proved to be highly preferment for predicting cutting forces.

Keywords： unidirectional glass fiber reinforced plastics (UD-GFRP) composites     machining     cutting forces (tangential     feed and radial force)     ANOVA     regression modeling     carbide tool (K10)    

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3D finite element prediction of chip flow, burr formation, and cutting forces in micro end-milling of

A. DAVOUDINEJAD, P. PARENTI, M. ANNONI

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 2,   Pages 203-214 doi: 10.1007/s11465-017-0421-6

Abstract: Finite element (FE) simulations were performed under different cutting conditions to obtain realisticnumerical predictions of chip flow, burr formation, and cutting forces.The proposed 3D FE model considers the effects of mill helix angle and cutting edge radius on the chipBurr dimension trends were correlated with force profile shapes.However, the FE predictions overestimated the real force magnitude.

Keywords： 3D finite element modeling     micro end-milling     cutting force     chip formation     burr formation    

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A hybrid deep learning model for robust prediction of the dimensional accuracy in precision milling of thin-walled structural components

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 3, doi: 10.1007/s11465-022-0688-0

Abstract: milling experiments, the proposed model proved to be capable of predicting dimensional accuracy using cuttingparameters (i.e., “static features”) and cutting-force data (i.e., “dynamic features”).

Keywords： precision milling     dimensional accuracy     cutting force     convolutional neural networks     coherent noise    

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Molecular dynamics modeling of a single diamond abrasive grain in grinding

Angelos P. MARKOPOULOS,Ioannis K. SAVVOPOULOS,Nikolaos E. KARKALOS,Dimitrios E. MANOLAKOS

Frontiers of Mechanical Engineering 2015, Volume 10, Issue 2,   Pages 168-175 doi: 10.1007/s11465-015-0337-y

Abstract: An MD model of nano-scale grinding, where a single diamond abrasive grain performs cutting of a copper, are tested, and the influence of the depth of cut on chip formation, cutting forces and workpiece temperaturesThe simulation results indicate that with the increase of the initial depth of cut, average cutting forces

Keywords： molecular dynamics     abrasive process     chip formation     cutting force     temperature    

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Crystallographic orientation effect on cutting-based single atomic layer removal

Wenkun XIE, Fengzhou FANG

Frontiers of Mechanical Engineering 2020, Volume 15, Issue 4,   Pages 631-644 doi: 10.1007/s11465-020-0599-x

Abstract: The mechanism of a single atomic layer removal in cutting is the key basic theoretical foundation foratomic-scale mechanical cutting.Material anisotropy is among the key decisive factors that could not be neglected in cutting at suchIn the present study, the crystallographic orientation effect on the cutting-based single atomic layerTo obtain an atomic, defect-free processed surface, the cutting needs to be conducted on the close-packed

Keywords： ACSM     single atomic layer removal mechanism     crystallographic orientation effect     mechanical cutting     Manufacturing    

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Modeling of the minimum cutting thickness in micro cutting with consideration of the friction aroundthe cutting zone

Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG

Frontiers of Mechanical Engineering 2020, Volume 15, Issue 1,   Pages 81-88 doi: 10.1007/s11465-019-0561-y

Abstract: Friction modeling between the tool and the workpiece plays an important role in predicting the minimum cuttingthickness during TC4 micro machining and finite element method (FEM) cutting simulation., it is applied to calculate the stagnation point location on the edge face and predict the minimum cuttingMicro cutting experiments are conducted to validate the accuracy of the friction and the minimum cuttingthickness in micro cutting.

Keywords： tool friction     minimum cutting thickness     finite element method     tool edge radius     micro cutting    

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A review on ductile mode cutting of brittle materials

Elijah Kwabena ANTWI, Kui LIU, Hao WANG

Frontiers of Mechanical Engineering 2018, Volume 13, Issue 2,   Pages 251-263 doi: 10.1007/s11465-018-0504-z

Abstract: Ductile mode cutting is a very promising way to achieve high quality and crack-free surfaces of brittleThus the study of ductile mode cutting of brittle materials has been attracting more and more effortsThis paper provides an overview of ductile mode cutting of brittle materials including ductile natureand plasticity of brittle materials, cutting mechanism, cutting characteristics, molecular dynamic simulationIt is believed that ductile mode cutting of brittle materials could be achieved when both crack-free

Keywords： ductile mode cutting     brittle materials     critical undeformed chip thickness     brittle-ductile transition    

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Cutting performance of surgical electrodes by constructing bionic microstriped structures

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 1, doi: 10.1007/s11465-022-0728-9

Abstract: electrodes rely on thermal effect of high-frequency current and are a widely used medical tool for cuttingelectrode surface and thermal injury to adjacent tissue are serious problems in surgery that can affect cuttingwettabilities on tissue adhesion and thermal injury were investigated using horizontal and vertical cuttingThis study demonstrates a promising approach for improving the cutting performance of surgical electrodes

Keywords： surgical electrodes     tissue adhesion     thermal injury     bionic structures     cutting performance     medical    

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Edge preparation methods for cutting tools: a review

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 4, doi: 10.1007/s11465-023-0766-y

Abstract: Edge preparation can remove cutting edge defects, such as burrs, chippings, and grinding marks, generatedin the grinding process and improve the cutting performance and service life of tools.edge with cutting performance, are briefly introduced.Then, edge preparation methods for cutting tools, in which materials at the cutting edge area are removedto decrease defects and obtain a suitable microgeometry of the cutting edge for machining, are discussed

Keywords： edge preparation method     preparation principle     cutting edge geometry     edge characterization     tool performance    

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Modeling limit force capacities of high force to volume lead extrusion dampers

Frontiers of Structural and Civil Engineering 2021, Volume 15, Issue 3,   Pages 609-622 doi: 10.1007/s11709-021-0724-x

Abstract: Small volumetric sizes and high force capacities define high-force-to-volume (HF2V) devices, which canHowever, the design of such devices for specific force capacities has proven difficult based on the complexitiesThis study developed upper- and lower-bound force capacity estimates from analytical mechanics basedThe proposed models were validated by comparing the predicted bounds to experimental force capacity data/sub>) pair has a mean lower-bound gap of 36%, meaning the lower bound was 74% of the actual device force

Keywords： extrusion     lead dampers     upper and lower bound     analytical modelling     limit force    

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Postprocessor development for ultrasonic cutting of honeycomb core curved surface with a straight blade

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 1, doi: 10.1007/s11465-022-0729-8

Abstract: When ultrasonically cutting honeycomb core curved parts, the tool face of the straight blade must bealgorithm and spindle rotation algorithm were integrated and compiled, and the straight blade ultrasonic cuttingTherefore, the postprocessor developed in this paper can be well adapted to the honeycomb core ultrasonic cutting

Keywords： honeycomb core     straight blade     ultrasonic cutting     tool pose     postprocessor    

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Title Author Date Type Operation

Prediction of cutting force in turning of UD-GFRP using mathematical model and simulated annealing

Meenu GUPTA, Surinder Kumar GILL

Journal Article

Improved analytical model for residual stress prediction in orthogonal cutting

Zhaoxu QI,Bin LI,Liangshan XIONG

Journal Article

Cutting Force Model for a Small-diameter Helical Milling Cutter

LI Xiwen, YANG Shuzi, YANG Mingjin, XIE Shouyong

Journal Article

Research on the dynamic mechanical characteristics and turning tool life under the conditions of excessively heavy-duty turning

Genghuang HE, Xianli LIU, Fugang YAN

Journal Article

Prediction of cutting forces in machining of unidirectional glass fiber reinforced plastics composite

Surinder Kumar GILL, Meenu GUPTA, P. S. SATSANGI

Journal Article

3D finite element prediction of chip flow, burr formation, and cutting forces in micro end-milling of

A. DAVOUDINEJAD, P. PARENTI, M. ANNONI

Journal Article

A hybrid deep learning model for robust prediction of the dimensional accuracy in precision milling of thin-walled structural components

Journal Article

Molecular dynamics modeling of a single diamond abrasive grain in grinding

Angelos P. MARKOPOULOS,Ioannis K. SAVVOPOULOS,Nikolaos E. KARKALOS,Dimitrios E. MANOLAKOS

Journal Article

Crystallographic orientation effect on cutting-based single atomic layer removal

Wenkun XIE, Fengzhou FANG

Journal Article

Modeling of the minimum cutting thickness in micro cutting with consideration of the friction aroundthe cutting zone

Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG

Journal Article

A review on ductile mode cutting of brittle materials

Elijah Kwabena ANTWI, Kui LIU, Hao WANG

Journal Article

Cutting performance of surgical electrodes by constructing bionic microstriped structures

Journal Article

Edge preparation methods for cutting tools: a review

Journal Article

Modeling limit force capacities of high force to volume lead extrusion dampers

Journal Article

Postprocessor development for ultrasonic cutting of honeycomb core curved surface with a straight blade

Journal Article