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Energy efficient cutting parameter optimization

Xingzheng CHEN, Congbo LI, Ying TANG, Li LI, Hongcheng LI

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 2,   Pages 221-248 doi: 10.1007/s11465-020-0627-x

Abstract: Over the past 10 years, many researchers have been engaged in energy efficient cutting parameter optimizationparameter optimization to fully understand the recent advances in this research area.tool and cutting fluid.Current studies on energy efficient cutting parameter optimization by using experimental design methodCombined with the current status, future research directions of energy efficient cutting parameter optimization

Keywords： energy efficiency     cutting parameter     optimization     machining process    

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The formation mechanism and the influence factor of residual stress in machining

Zhaoxu QI,Bin LI,Liangshan XIONG

Frontiers of Mechanical Engineering 2014, Volume 9, Issue 3,   Pages 265-269 doi: 10.1007/s11465-014-0311-0

Abstract:

Residual stresses generated in cutting process have important influences on workpiece performance.method of theoretical analysis in order to explicate the formation mechanism of residual stresses in cuttinganalytical model for residual stress, a series of simulations for residual stress prediction during cuttingAISI 1045 steel are implemented in order to obtain the influences of cutting speed, depth of cut andAnd these influences are explained from the perspective of formation mechanism of residual stress in cutting

Keywords： residual stress     analytical model     strain     plastic     cutting parameter    

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Crystallographic orientation effect on cutting-based single atomic layer removal

Wenkun XIE, Fengzhou FANG

Frontiers of Mechanical Engineering 2020, Volume 15, Issue 4,   Pages 631-644 doi: 10.1007/s11465-020-0599-x

Abstract: The mechanism of a single atomic layer removal in cutting is the key basic theoretical foundation foratomic-scale mechanical cutting.Material anisotropy is among the key decisive factors that could not be neglected in cutting at suchIn the present study, the crystallographic orientation effect on the cutting-based single atomic layerTo obtain an atomic, defect-free processed surface, the cutting needs to be conducted on the close-packed

Keywords： ACSM     single atomic layer removal mechanism     crystallographic orientation effect     mechanical cutting     Manufacturing    

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Modeling of the minimum cutting thickness in micro cutting with consideration of the friction aroundthe cutting zone

Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG

Frontiers of Mechanical Engineering 2020, Volume 15, Issue 1,   Pages 81-88 doi: 10.1007/s11465-019-0561-y

Abstract: Friction modeling between the tool and the workpiece plays an important role in predicting the minimum cuttingthickness during TC4 micro machining and finite element method (FEM) cutting simulation., it is applied to calculate the stagnation point location on the edge face and predict the minimum cuttingMicro cutting experiments are conducted to validate the accuracy of the friction and the minimum cuttingthickness in micro cutting.

Keywords： tool friction     minimum cutting thickness     finite element method     tool edge radius     micro cutting    

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A review on ductile mode cutting of brittle materials

Elijah Kwabena ANTWI, Kui LIU, Hao WANG

Frontiers of Mechanical Engineering 2018, Volume 13, Issue 2,   Pages 251-263 doi: 10.1007/s11465-018-0504-z

Abstract: Ductile mode cutting is a very promising way to achieve high quality and crack-free surfaces of brittleThus the study of ductile mode cutting of brittle materials has been attracting more and more effortsThis paper provides an overview of ductile mode cutting of brittle materials including ductile natureand plasticity of brittle materials, cutting mechanism, cutting characteristics, molecular dynamic simulationIt is believed that ductile mode cutting of brittle materials could be achieved when both crack-free

Keywords： ductile mode cutting     brittle materials     critical undeformed chip thickness     brittle-ductile transition    

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Initiation and propagation laws of the glass cracks in specimens subjected to normal loading under the action of symmetric wedges

WAN Zhen-ping, LIU Ya-jun, TANG Yong, YE Bang-yan

Frontiers of Mechanical Engineering 2006, Volume 1, Issue 2,   Pages 194-198 doi: 10.1007/s11465-005-0011-x

Abstract: More and more attention is being paid to glass cutting because precise glass parts with various shapesTo improve the machining precision of part surfaces and to facilitate tool design and cutting parameter

Keywords： different     30o-120o     relationship     initiation     cutting parameter    

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Cutting performance of surgical electrodes by constructing bionic microstriped structures

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 1, doi: 10.1007/s11465-022-0728-9

Abstract: electrodes rely on thermal effect of high-frequency current and are a widely used medical tool for cuttingelectrode surface and thermal injury to adjacent tissue are serious problems in surgery that can affect cuttingwettabilities on tissue adhesion and thermal injury were investigated using horizontal and vertical cuttingThis study demonstrates a promising approach for improving the cutting performance of surgical electrodes

Keywords： surgical electrodes     tissue adhesion     thermal injury     bionic structures     cutting performance     medical    

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Edge preparation methods for cutting tools: a review

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 4, doi: 10.1007/s11465-023-0766-y

Abstract: Edge preparation can remove cutting edge defects, such as burrs, chippings, and grinding marks, generatedin the grinding process and improve the cutting performance and service life of tools.edge with cutting performance, are briefly introduced.Then, edge preparation methods for cutting tools, in which materials at the cutting edge area are removedto decrease defects and obtain a suitable microgeometry of the cutting edge for machining, are discussed

Keywords： edge preparation method     preparation principle     cutting edge geometry     edge characterization     tool performance    

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Postprocessor development for ultrasonic cutting of honeycomb core curved surface with a straight blade

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 1, doi: 10.1007/s11465-022-0729-8

Abstract: When ultrasonically cutting honeycomb core curved parts, the tool face of the straight blade must bealgorithm and spindle rotation algorithm were integrated and compiled, and the straight blade ultrasonic cuttingTherefore, the postprocessor developed in this paper can be well adapted to the honeycomb core ultrasonic cutting

Keywords： honeycomb core     straight blade     ultrasonic cutting     tool pose     postprocessor    

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Improved analytical model for residual stress prediction in orthogonal cutting

Zhaoxu QI,Bin LI,Liangshan XIONG

Frontiers of Mechanical Engineering 2014, Volume 9, Issue 3,   Pages 249-256 doi: 10.1007/s11465-014-0310-1

Abstract:

The analytical model of residual stress in orthogonal cutting proposed by Jiann is an important toolfor residual stress prediction in orthogonal cutting.new contact boundary condition between tool and workpiece is used to make it in accord with the real cuttingAt last, an experiment for measuring residual stress in cutting AISI 1045 steel is conducted.Also, Jiann’s model and the improved model are simulated under the same conditions with cutting

Keywords： residual stress     analytical model     orthogonal cutting     cutting force     cutting temperature    

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Design of ultrasonic elliptical vibration cutting system for tungsten heavy alloy

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 4, doi: 10.1007/s11465-022-0715-1

Abstract: In this study, a high-performance ultrasonic elliptical vibration cutting (UEVC) system is developedA cutting tool is installed at the end of the ultrasonic vibration unit to output the ultrasonic ellipticalDifferent microtopography and surface roughness are obtained by the cutting experiments of tungsten heavy

Keywords： tungsten heavy alloy     ultrasonic elliptical vibration cutting     Timoshenko’s theory     resonant mode of    

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Depth of cut models for multipass abrasive waterjet cutting of alumina ceramics with nozzle oscillation

Jun WANG

Frontiers of Mechanical Engineering 2010, Volume 5, Issue 1,   Pages 19-32 doi: 10.1007/s11465-009-0082-1

Abstract: An experimental study of the depth of cut in multipass abrasive waterjet (AWJ) cutting of alumina ceramicsIt is found that this cutting technique can significantly increase the depth of cut by an average of50.8% as compared to single pass cutting without nozzle oscillation under the corresponding cutting conditionsand within the same cutting time.The modelling process starts with single pass cutting using a dimensional analysis technique and the

Keywords： abrasive waterjet     engineering ceramics     depth of cut     cutting performance     nozzle oscillation     machining    

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Analysis and comparison of laser cutting performance of solar float glass with different scanning modes

Wenyuan LI, Yu HUANG, Youmin RONG, Long CHEN, Guojun ZHANG, Zhangrui GAO

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 1,   Pages 97-110 doi: 10.1007/s11465-020-0600-8

Abstract: Cutting quality and efficiency have always been important indicators of glass laser cutting.The mechanism of the glass laser cutting under these two different scanning modes has been described.Several experiments are conducted to explore the effect of machining parameters on cutting efficiencyThe best parameter combination for the concentric circle scanning mode is as follows: Scanning speed:This parameter combination reduces the chipping area and sidewall surface roughness by 8.8% and 9.6%

Keywords： laser cutting     solar float glass     scanning mode     surface quality     cutting efficiency    

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Processing parameter optimization of fiber laser beam welding using an ensemble of metamodels and MOABC

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 4, doi: 10.1007/s11465-022-0703-5

Abstract: In fiber laser beam welding (LBW), the selection of optimal processing parameters is challenging and plays a key role in improving the bead geometry and welding quality. This study proposes a multi-objective optimization framework by combining an ensemble of metamodels (EMs) with the multi-objective artificial bee colony algorithm (MOABC) to identify the optimal welding parameters. An inverse proportional weighting method that considers the leave-one-out prediction error is presented to construct EM, which incorporates the competitive strengths of three metamodels. EM constructs the correlation between processing parameters (laser power, welding speed, and distance defocus) and bead geometries (bead width, depth of penetration, neck width, and neck depth) with average errors of 10.95%, 7.04%, 7.63%, and 8.62%, respectively. On the basis of EM, MOABC is employed to approximate the Pareto front, and verification experiments show that the relative errors are less than 14.67%. Furthermore, the main effect and the interaction effect of processing parameters on bead geometries are studied. Results demonstrate that the proposed EM-MOABC is effective in guiding actual fiber LBW applications.

Keywords： laser beam welding     parameter optimization     metamodel     multi-objective    

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Error compensation for tool-tip trace during cutting of laminated paper for rapid prototyping

Yucheng DING, Changhe LI, Dichen LI, Guoxin YU

Frontiers of Mechanical Engineering 2009, Volume 4, Issue 2,   Pages 111-119 doi: 10.1007/s11465-009-0020-2

Abstract: Therefore, the knife tip, which engages into the sheet paper during cutting, tends to follow the pathA study has also been performed regarding the effect of the knife tip geometry on the cutting notch of

Keywords： rapid prototyping     laminated object manufacturing     knife-cutting     tracing error    

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Title Author Date Type Operation

Energy efficient cutting parameter optimization

Xingzheng CHEN, Congbo LI, Ying TANG, Li LI, Hongcheng LI

Journal Article

The formation mechanism and the influence factor of residual stress in machining

Zhaoxu QI,Bin LI,Liangshan XIONG

Journal Article

Crystallographic orientation effect on cutting-based single atomic layer removal

Wenkun XIE, Fengzhou FANG

Journal Article

Modeling of the minimum cutting thickness in micro cutting with consideration of the friction aroundthe cutting zone

Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG

Journal Article

A review on ductile mode cutting of brittle materials

Elijah Kwabena ANTWI, Kui LIU, Hao WANG

Journal Article

Initiation and propagation laws of the glass cracks in specimens subjected to normal loading under the action of symmetric wedges

WAN Zhen-ping, LIU Ya-jun, TANG Yong, YE Bang-yan

Journal Article

Cutting performance of surgical electrodes by constructing bionic microstriped structures

Journal Article

Edge preparation methods for cutting tools: a review

Journal Article

Postprocessor development for ultrasonic cutting of honeycomb core curved surface with a straight blade

Journal Article

Improved analytical model for residual stress prediction in orthogonal cutting

Zhaoxu QI,Bin LI,Liangshan XIONG

Journal Article

Design of ultrasonic elliptical vibration cutting system for tungsten heavy alloy

Journal Article

Depth of cut models for multipass abrasive waterjet cutting of alumina ceramics with nozzle oscillation

Jun WANG

Journal Article

Analysis and comparison of laser cutting performance of solar float glass with different scanning modes

Wenyuan LI, Yu HUANG, Youmin RONG, Long CHEN, Guojun ZHANG, Zhangrui GAO

Journal Article

Processing parameter optimization of fiber laser beam welding using an ensemble of metamodels and MOABC

Journal Article

Error compensation for tool-tip trace during cutting of laminated paper for rapid prototyping

Yucheng DING, Changhe LI, Dichen LI, Guoxin YU

Journal Article