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Energy saving design of the machining unit of hobbing machine tool with integrated optimization

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 3, doi: 10.1007/s11465-022-0694-2

Abstract: The machining unit of hobbing machine tool accounts for a large portion of the energy consumption duringA comprehensive function of energy consumption of the machining unit is built to address this problemResults show that the energy consumption and tool displacement of the machining unit are reduced, indicatingthat energy saving is achieved and the machining accuracy is guaranteed.

Keywords： energy saving design     energy consumption     machining unit     integrated optimization     machine tool    

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Fixturing technology and system for thin-walled parts machining: a review

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 4, doi: 10.1007/s11465-022-0711-5

Abstract: During the overall processing of thin-walled parts (TWPs), the guaranteed capability of the machiningTherefore, reliable fixtures suitable for the structure and machining process of TWP are essential.The main problems in machining and workholding due to the characteristics of TWP are then analyzed inFixture functions corresponding to the issues of machining and workholding are then clearly stated.

Keywords： thin-walled part (TWP)     fixture     machining     fixture categories     fixture function    

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Simulation of abrasive flow machining process for 2D and 3D mixture models

Rupalika DASH,Kalipada MAITY

Frontiers of Mechanical Engineering 2015, Volume 10, Issue 4,   Pages 424-432 doi: 10.1007/s11465-015-0366-6

Abstract: finish and material removal has been quite a challenge in a finishing operation such as abrasive flow machiningremoval are media viscosity, extrusion pressure, piston velocity, and particle size in abrasive flow machining

Keywords： abrasive flow machining (AFM)     computational fluid dynamics (CFD) modeling     mixture model    

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Recent advances in micro- and nano-machining technologies

Shang GAO, Han HUANG

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 1,   Pages 18-32 doi: 10.1007/s11465-017-0410-9

Abstract: This paper reviewed the recent advances in micro- and nano-machining technologies, including micro-cutting, micro-electrical-discharge machining, laser micro-machining, and focused ion beam machining.The four machining technologies were also compared in terms of machining efficiency, workpiece materials

Keywords： micro machining     cutting     electro discharge machining (EDM)     laser machining     focused ion beam (FIB)    

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A review of low-temperature plasma-assisted machining: from mechanism to application

Frontiers of Mechanical Engineering doi: 10.1007/s11465-022-0734-y

Abstract: large cutting forces, high cutting temperatures, serious tool wear, and chip adhesion, which affect machiningIn this paper, we first discuss the mechanisms and applications of low-temperature plasma-assisted machiningIn addition, hybrid machining methods combining the merits of the low-temperature plasma and other energyFinally, the promising development trends of low-temperature plasma-assisted machining are presented,which include more precise control of the heat-affected zone in hot plasma-assisted machining, cold

Keywords： low-temperature plasma     difficult-to-cut material     machinability     hydrophilization effect     Rehbinder effect    

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Cryogenic minimum quantity lubrication machining: from mechanism to application

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 4,   Pages 649-697 doi: 10.1007/s11465-021-0654-2

Abstract: However, the substantial usage of cutting fluid in traditional flood machining seriously pollutes theEnvironmental machining technologies, such as dry cutting, minimum quantity lubrication (MQL), and cryogeniccooling technology, have been used as substitute for flood machining.

Keywords： cryogenic minimum quantity lubrication (CMQL)     cryogenic medium     processing mode     device application     mechanism     application effect    

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Prediction of cutting forces in machining of unidirectional glass fiber reinforced plastics composite

Surinder Kumar GILL, Meenu GUPTA, P. S. SATSANGI

Frontiers of Mechanical Engineering 2013, Volume 8, Issue 2,   Pages 187-200 doi: 10.1007/s11465-013-0262-x

Abstract:

Machining of plastic materials has become increasingly important in any engineering industry subsequently

Keywords： unidirectional glass fiber reinforced plastics (UD-GFRP) composites     machining     cutting forces (tangential    

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Research progress on ultra-precision machining technologies for soft-brittle crystal materials

Hang GAO,Xu WANG,Dongming GUO,Yuchuan CHEN

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 1,   Pages 77-88 doi: 10.1007/s11465-017-0411-8

Abstract: However, these materials are difficult to machine through traditional machining methods because of theirIn this article, the characteristics and machining difficulties of soft-brittle and crystals are presentedMoreover, the latest research progress of novel machining technologies and their applications for soft-brittle

Keywords： brittle     soft     functional crystal     ultra-precision machining    

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Advances in molecular dynamics simulation of ultra-precision machining of hard and brittle materials

Xiaoguang GUO,Qiang LI,Tao LIU,Renke KANG,Zhuji JIN,Dongming GUO

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 1,   Pages 89-98 doi: 10.1007/s11465-017-0412-7

Abstract: Damages such as surface micro-crack and subsurface damage often occur during machining of hard and brittleUltra-precision machining is widely used in processing hard and brittle materials to obtain nanoscalemachining quality.paper provides a review of present research on the molecular dynamics simulation of ultra-precision machining

Keywords： MD simulation     ultra-precision machining     hard and brittle materials     machining mechanism     review    

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Effects of inclination angles of disc cutter on machining quality of Nomex honeycomb core in ultrasonic

Yidan WANG, Renke KANG, Yan QIN, Qian MENG, Zhigang DONG

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 2,   Pages 285-297 doi: 10.1007/s11465-021-0631-9

Abstract: Ultrasonic cutting with a disc cutter is an advanced machining method for the high-quality processingThe machining quality is influenced by ultrasonic cutting parameters, as well as tool orientations, whichare determined by the multi-axis machining requirements and the angle control of the cutting system.However, in existing research, the effect of the disc cutter orientation on the machining quality hasof Nomex honeycomb core in ultrasonic cutting and provides guidelines for machining.

Keywords： Nomex honeycomb core     disc cutter     inclined ultrasonic cutting     machining quality    

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Microstructure investigation of dynamic recrystallization in hard machining: From thermodynamic irreversibility

Binxun LI, Xinzhi ZHANG, Song ZHANG

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 2,   Pages 315-330 doi: 10.1007/s11465-020-0612-4

Abstract: drastically changed thermal, mechanical, and chemical energies within the machined surface layer during hard machining

Keywords： thermodynamic irreversibility     Helmholtz free energy     microstructure evolution     dynamic recrystallization     hard milling    

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adaptive neuro-fuzzy inference system and cuckoo optimization algorithm for analyzing electro chemical machining

Reza TEIMOURI, Hamed SOHRABPOOR

Frontiers of Mechanical Engineering 2013, Volume 8, Issue 4,   Pages 429-442 doi: 10.1007/s11465-013-0277-3

Abstract:

Electrochemical machining process (ECM) is increasing its importance due to some of the specific advantageswhich can be exploited during machining operation.The process offers several special privileges such as higher machining rate, better accuracy and controlprediction and selection of optimal values really complex, especially while the process is programmized for machining

Keywords： electrochemical machining process (ECM)     modeling     adaptive neuro-fuzzy inference system (ANFIS)     optimization    

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Optimization of multi machining characteristics in WEDM of WC-5.3%Co composite using integrated approach

Kamal JANGRA, Sandeep GROVER, Aman AGGARWAL

Frontiers of Mechanical Engineering 2012, Volume 7, Issue 3,   Pages 288-299 doi: 10.1007/s11465-012-0333-4

Abstract:

Wire electrical discharge machining (WEDM) is a well known process for generating intricate and complexIn present work, intricate machining of WC-5.3%Co composite on WEDM has been reported.Taguchi’s design of experiment has been utilised to investigate the process parameters for four machiningIn order to optimize the four machining characteristics simultaneously, grey relational analysis (GRAgrade has been computed as a performance index for predicting the optimal parameters setting for multi machining

Keywords： tungsten carbide composite     wire electrical discharge machining (WEDM)     Taguchi method     grey relational    

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Study on High Efficiency Machining Technology and Its Applications

Ai Xing

Strategic Study of Chinese Academy of Engineering 2000, Volume 2, Issue 11,   Pages 40-51

Abstract:

The cutting technique is the most widely used technology in machining field and the focus of the majorityof cutting technology research has been directed toward high-speed machining., ultrasonic machining (USM) , electrical-discharge machining (EDM) and others.(EDGM), combined technology of ultrasonic machining (USM) and electrical-discharge machining (EDM) forpromote the machining efficiency, improve the surface quality and reduce the machining cost.

Keywords： high efficiency machining     high-speed machining     ceramic cutting tool material     electrical-discharge grindingmachining (EDGM)     combined technology of USM and EDM    

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Ultrasonic assisted EDM: Effect of the workpiece vibration in the machining characteristics of FW4 Welded

Mohammadreza SHABGARD, Hamed KAKOLVAND, Mirsadegh SEYEDZAVVAR, Ramin Mohammadpour SHOTORBANI

Frontiers of Mechanical Engineering 2011, Volume 6, Issue 4,   Pages 419-428 doi: 10.1007/s11465-011-0246-7

Abstract: on the influence of ultrasonic vibration of workpiece on the characteristics of Electrical Discharge Machining

Keywords： electrical discharge machining (EDM)     material removal rate (MRR)     tool wear ratio (TWR)     surface roughness    

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Title Author Date Type Operation

Energy saving design of the machining unit of hobbing machine tool with integrated optimization

Journal Article

Fixturing technology and system for thin-walled parts machining: a review

Journal Article

Simulation of abrasive flow machining process for 2D and 3D mixture models

Rupalika DASH,Kalipada MAITY

Journal Article

Recent advances in micro- and nano-machining technologies

Shang GAO, Han HUANG

Journal Article

A review of low-temperature plasma-assisted machining: from mechanism to application

Journal Article

Cryogenic minimum quantity lubrication machining: from mechanism to application

Journal Article

Prediction of cutting forces in machining of unidirectional glass fiber reinforced plastics composite

Surinder Kumar GILL, Meenu GUPTA, P. S. SATSANGI

Journal Article

Research progress on ultra-precision machining technologies for soft-brittle crystal materials

Hang GAO,Xu WANG,Dongming GUO,Yuchuan CHEN

Journal Article

Advances in molecular dynamics simulation of ultra-precision machining of hard and brittle materials

Xiaoguang GUO,Qiang LI,Tao LIU,Renke KANG,Zhuji JIN,Dongming GUO

Journal Article

Effects of inclination angles of disc cutter on machining quality of Nomex honeycomb core in ultrasonic

Yidan WANG, Renke KANG, Yan QIN, Qian MENG, Zhigang DONG

Journal Article

Microstructure investigation of dynamic recrystallization in hard machining: From thermodynamic irreversibility

Binxun LI, Xinzhi ZHANG, Song ZHANG

Journal Article

adaptive neuro-fuzzy inference system and cuckoo optimization algorithm for analyzing electro chemical machining

Reza TEIMOURI, Hamed SOHRABPOOR

Journal Article

Optimization of multi machining characteristics in WEDM of WC-5.3%Co composite using integrated approach

Kamal JANGRA, Sandeep GROVER, Aman AGGARWAL

Journal Article

Study on High Efficiency Machining Technology and Its Applications

Ai Xing

Journal Article

Ultrasonic assisted EDM: Effect of the workpiece vibration in the machining characteristics of FW4 Welded

Mohammadreza SHABGARD, Hamed KAKOLVAND, Mirsadegh SEYEDZAVVAR, Ramin Mohammadpour SHOTORBANI

Journal Article