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《机械工程前沿(英文)》 >> 2023年 第18卷 第3期 doi: 10.1007/s11465-023-0756-0

Comprehensive kinetostatic modeling and morphology characterization of cable-driven continuum robots for aero-engine maintenance

School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049, China;School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049, China;School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049, China;School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049, China

收稿日期: 2022-12-09 发布日期: 2022-12-09

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摘要

In-situ maintenance is of great significance for improving the efficiency and ensuring the safety of aero-engines. The cable-driven continuum robot (CDCR) with twin-pivot compliant mechanisms, which is enabled with flexible deformation capability and confined space accessibility, has emerged as a novel tool that aims to promote the development of intelligence and efficiency for in-situ aero-engine maintenance. The high-fidelity model that describes the kinematic and morphology of CDCR lays the foundation for the accurate operation and control for in-situ maintenance. However, this model was not well addressed in previous literature. In this study, a general kinetostatic modeling and morphology characterization methodology that comprehensively contains the effects of cable-hole friction, gravity, and payloads is proposed for the CDCR with twin-pivot compliant mechanisms. First, a novel cable-hole friction model with the variable friction coefficient and adaptive friction direction criterion is proposed through structure optimization and kinematic parameter analysis. Second, the cable-hole friction, all-component gravities, deflection-induced center-of-gravity shift of compliant joints, and payloads are all considered to deduce a comprehensive kinetostatic model enabled with the capacity of accurate morphology characterization for CDCR. Finally, a compact continuum robot system is integrated to experimentally validate the proposed kinetostatic model and the concept of in-situ aero-engine maintenance. Results indicate that the proposed model precisely predicts the morphology of CDCR and outperforms conventional models. The compact continuum robot system could be considered a novel solution to perform in-situ maintenance tasks of aero-engines in an invasive manner.

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