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High-efficiency inspecting method for mobile robots based on task planning for heat transfer tubes in a steam generator

《机械工程前沿(英文)》 2023年 第18卷 第2期 doi: 10.1007/s11465-022-0741-z

摘要: Many heat transfer tubes are distributed on the tube plates of a steam generator that requires periodic inspection by robots. Existing inspection robots are usually involved in issues: Robots with manipulators need complicated installation due to their fixed base; tube mobile robots suffer from low running efficiency because of their structural restricts. Since there are thousands of tubes to be checked, task planning is essential to guarantee the precise, orderly, and efficient inspection process. Most in-service robots check the task tubes using row-by-row and column-by-column planning. This leads to unnecessary inspections, resulting in a long shutdown and affecting the regular operation of a nuclear power plant. Therefore, this paper introduces the structure and control system of a dexterous robot and proposes a task planning method. This method proceeds into three steps: task allocation, base position search, and sequence planning. To allocate the task regions, this method calculates the tool work matrix and proposes a criterion to evaluate a sub-region. And then all tasks contained in the sub-region are considered globally to search the base positions. Lastly, we apply an improved ant colony algorithm for base sequence planning and determine the inspection orders according to the planned path. We validated the optimized algorithm by conducting task planning experiments using our robot on a tube sheet. The results show that the proposed method can accomplish full task coverage with few repetitive or redundant inspections and it increases the efficiency by 33.31% compared to the traditional planning algorithms.

关键词: steam generator transfer tubes     mobile robot     dexterous structure     task planning     efficient inspection    

Mechanical design, modeling, and identification for a novel antagonistic variable stiffness dexterous

《机械工程前沿(英文)》 2022年 第17卷 第3期 doi: 10.1007/s11465-022-0691-5

摘要: This study traces the development of dexterous hand research and proposes a novel antagonistic variable stiffness dexterous finger mechanism to improve the safety of dexterous hand in unpredictable environments, such as unstructured or man-made operational errors through comprehensive consideration of cost, accuracy, manufacturing, and application. Based on the concept of mechanical passive compliance, which is widely implemented in robots for interactions, a finger is dedicated to improving mechanical robustness. The finger mechanism not only achieves passive compliance against physical impacts, but also implements the variable stiffness actuator principle in a compact finger without adding supererogatory actuators. It achieves finger stiffness adjustability according to the biologically inspired stiffness variation principle of discarding some mobilities to adjust stiffness. The mechanical design of the finger and its stiffness adjusting methods are elaborated. The stiffness characteristics of the finger joint and the actuation unit are analyzed. Experimental results of the finger joint stiffness identification and finger impact tests under different finger stiffness presets are provided to verify the validity of the model. Fingers have been experimentally proven to be robust against physical impacts. Moreover, the experimental part verifies that fingers have good power, grasping, and manipulation performance.

关键词: multifingered hand     mechanism design     robot safety     variable stiffness actuator    

Synthesis of spherical parallel manipulator for dexterous medical task

Abdelbadia CHAKER, Abdelfattah MLIKA, Med Amine LARIBI, Lotfi ROMDHANE, Sa?d ZEGHLOUL

《机械工程前沿(英文)》 2012年 第7卷 第2期   页码 150-162 doi: 10.1007/s11465-012-0325-4

摘要:

This paper deals with the design and the analysis of a spherical parallel manipulator (SPM) for a haptic minimally invasive surgery application. First the medical task was characterized with the help of a surgeon who performed a suture technique called anastomosis. A Vicon system was used to capture the motion of the surgeon, which yielded the volume swept by the tool during the anastomosis operation. The identified workspace can be represented by a cone with a half vertex angle of 26°. A multi objective optimization procedure based on genetic algorithms was then carried out to find the optimal SPM. Two criteria were considered, i.e., task workspace and mechanism dexterity. The optimized SPM was then analyzed to determine the error on the orientation of the end effector as a function of the manufacturing errors of the different links of the mechanism.

关键词: spherical parallel manipulator (SPM)     anastomosis     haptic     motion capture     optimization     workspace     dexterity     genetic algorithm     manufacturing errors    

Influence of pore structure on biologically activated carbon performance and biofilm microbial characteristics

《环境科学与工程前沿(英文)》 2021年 第15卷 第6期 doi: 10.1007/s11783-021-1419-1

摘要:

• Pore structure affects biologically activated carbon performance.

关键词: Granular activated carbon     Biologically activated carbon filter     Bacterial community structure     Pore structure    

Hierarchical fractal structure of perfect single-layer graphene

T. Zhang, K. Ding

《机械工程前沿(英文)》 2013年 第8卷 第4期   页码 371-382 doi: 10.1007/s11465-013-0279-1

摘要:

The atomic lattice structure of perfect single-layer graphene that can actually be regarded as a kind of hierarchical fractal structure from the perspective of fractal geometry was studied for the first time. Three novel and special discoveries on hierarchical fractal structure and sets were unveiled upon examination of the regular crystal lattices of the single-layer graphene. The interior fractal-type structure was discovered to be the fifth space-filling curve from physical realm. Two efficient methods for calculating the fractal dimension of this fresh member was also provided. The outer boundary curve had a fractal dimension equal to one, and a multi-fractal structure from a naturally existing material was found for the first time. A series of strict self-similar hexagons comprised a rotating fractal set. These hexagons slewed at a constant counterclockwise angle of 19.1° when observed from one level to the next higher level. From the perspective of fractal geometry, these pioneering discoveries added three new members to the existing regular fractal structures and sets. A fundamental example of a multi-fractal structure was also presented.

关键词: hierarchical fractal structure     fractal dimension     the fifth space-filling curve     multi-fractal structure    

Floating forest: A novel breakwater-windbreak structure against wind and wave hazards

《结构与土木工程前沿(英文)》 2021年 第15卷 第5期   页码 1111-1127 doi: 10.1007/s11709-021-0757-1

摘要: A novel floating breakwater-windbreak structure (floating forest) has been designed for the protection of vulnerable coastal areas from extreme wind and wave loadings during storm conditions. The modular arch-shaped concrete structure is positioned perpendicularly to the direction of the prevailing wave and wind. The structure below the water surface acts as a porous breakwater with wave scattering capability. An array of tubular columns on the sloping deck of the breakwater act as an artificial forest-type windbreak. A feasibility study involving hydrodynamic and aerodynamic analyses has been performed, focusing on its capability in reducing wave heights and wind speeds in the lee side. The study shows that the proposed 1 km long floating forest is able to shelter a lee area that stretches up to 600 m, with 40%–60% wave energy reduction and 10%–80% peak wind speed reduction.

关键词: floating structure     breakwater     windbreak     hydrodynamic     CFD    

Bicontinuous porous membranes with micro-nano composite structure using a facile atomization-assisted

《化学科学与工程前沿(英文)》 2022年 第16卷 第8期   页码 1268-1280 doi: 10.1007/s11705-022-2143-5

摘要: The micro-nano composite structure can endow separation membranes with special surface properties, but it often has the problems of inefficient preparation process and poor structural stability. In this work, a novel atomization-assisted nonsolvent induced phase separation method, which is also highly efficient and very simple, has been developed. By using this method, a bicontinuous porous microfiltration membrane with robust micro-nano composite structure was obtained via commercially available polymers of polyacrylonitrile and polyvinylpyrrolidone. The formation mechanism of the micro-nano composite structure was proposed. The microphase separation of polyacrylonitrile and polyvinylpyrrolidone components during the atomization pretreatment process and the hydrogen bonding between polyacrylonitrile and polyvinylpyrrolidone molecules should have resulted in the nano-protrusions on the membrane skeleton. The membrane exhibits superhydrophilicity in air and superoleophobicity underwater. The membrane can separate both surfactant-free and surfactant-stabilized oil-in-water emulsions with high separation efficiency and permeation flux. With excellent antifouling property and robust microstructure, the membrane can easily be recycled for long-term separation. Furthermore, the scale-up verification from laboratory preparation to continuous production has been achieved. The simple, efficient, cost-effective preparation method and excellent membrane properties indicate the great potential of the developed membranes in practical applications.

关键词: atomization     nonsolvent induced phase separation     bicontinuous porous structure     micro-nano composite structure     oil-water separation    

Smart optical-fiber structure monitoring based on granular computing

Guan LU, Dakai LIANG,

《机械工程前沿(英文)》 2009年 第4卷 第4期   页码 462-465 doi: 10.1007/s11465-009-0073-2

摘要: Using an optic fiber self-diagnosing system in health monitoring has become an important direction of smart materials and structure research. The buried optic fiber sensor can be used to test the parameters of the composite material. The granular computing method can reach the requirement of damage detection by analyzing digital signals and character signals of the smart structure at the same time. The paper investigates an optic fiber smart layer and presents a method for realizing optic fiber smart structure monitoring and damage detection by using granular computing. After the analysis, it is presumed that optic fiber smart structure monitoring based on granular computation can identify the damage from complex signals.

关键词: smart material and structure     GrC     optical fiber sensor     rough set     clustering algorithm    

Automated classification of civil structure defects based on convolutional neural network

Pierclaudio SAVINO, Francesco TONDOLO

《结构与土木工程前沿(英文)》 2021年 第15卷 第2期   页码 305-317 doi: 10.1007/s11709-021-0725-9

摘要: Today, the most commonly used civil infrastructure inspection method is based on a visual assessment conducted by certified inspectors following prescribed protocols. However, the increase in aggressive environmental and load conditions, coupled with the achievement of many structures of the life-cycle end, has highlighted the need to automate damage identification and satisfy the number of structures that need to be inspected. To overcome this challenge, this paper presents a method for automating concrete damage classification using a deep convolutional neural network. The convolutional neural network was designed after an experimental investigation of a wide number of pretrained networks, applying the transfer-learning technique. Training and validation were conducted using a database built with 1352 images balanced between “undamaged”, “cracked”, and “delaminated” concrete surfaces. To increase the network robustness compared to images in real-world situations, different image configurations have been collected from the Internet and on-field bridge inspections. The GoogLeNet model, with the highest validation accuracy of approximately 94%, was selected as the most suitable network for concrete damage classification. The results confirm that the proposed model can correctly classify images from real concrete surfaces of bridges, tunnels, and pavement, resulting in an effective alternative to the current visual inspection techniques.

关键词: concrete structure     infrastructures     visual inspection     convolutional neural network     artificial intelligence    

Catalyst particle shapes and pore structure engineering for hydrodesulfurization and hydrodenitrogenation

《化学科学与工程前沿(英文)》 2022年 第16卷 第6期   页码 897-908 doi: 10.1007/s11705-021-2127-x

摘要: Catalyst particle shapes and pore structure engineering are crucial for alleviating internal diffusion limitations in the hydrodesulfurization (HDS)/hydrodenitrogenation (HDN) of gas oil. The effects of catalyst particle shapes (sphere, cylinder, trilobe, and tetralobe) and pore structures (pore diameter and porosity) on HDS/HDN performance at the particle scale are investigated via mathematical modeling. The relationship between particle shape and effectiveness factor is first established, and the specific surface areas of different catalyst particles show a positive correlation with the average HDS/HDN reaction rates. The catalyst particle shapes primarily alter the average HDS/HDN reaction rate to adjust the HDS/HDN effectiveness factor. An optimal average HDS/HDN reaction rate exists as the catalyst pore diameter and porosity increase, and this optimum value indicates a tradeoff between diffusion and reaction. In contrast to catalyst particle shapes, the catalyst pore diameter and the porosity of catalyst particles primarily alter the surface HDS/HDN reaction rate to adjust the HDS/HDN effectiveness factor. This study provides insights into the engineering of catalyst particle shapes and pore structures for improving HDS/HDN catalyst particle efficiency.

关键词: hydrodesulfurization     hydrodenitrogenation     particle shape     pore structure    

Vibration analysis of blade-disc coupled structure of compressor

WANG Chunjie, SONG Shunguang, ZONG Xiao

《能源前沿(英文)》 2008年 第2卷 第3期   页码 302-305 doi: 10.1007/s11708-008-0064-8

摘要: While a 3D assembly model of blade-disc structure was established, a finite element model for calculating the vibration characteristics during blade-disc coupling was built by taking into consideration the coupling action of contact stress between the blade and the disc. The vibration characteristics of the blade-disc coupling structure was calculated and analyzed using cycle analysis method with the aid of ANSYS software. The modeling experiment shows that this method is feasible for analyzing the rabbet assembly structure.

关键词: blade-disc coupling     assembly     experiment     vibration     blade-disc structure    

Construction of digital 3D magic-cube organization structure for innovation-driven manufacturing

《工程管理前沿(英文)》   页码 373-390 doi: 10.1007/s42524-022-0237-x

摘要: Owing to the heterogeneity between functional units and resource scarcity, manufacturing firms have been struggling with intra-organizational coordination for productivity and innovation. Traditional organizational structures, such as linear-functional and matrix, may cause responsibility division and independent goals (Shahani, 2020), and are more difficult to be adopted by large-sized innovative manufacturing firms for quantity production. This is based on a review of several new forms of organization (i.e., network organization, multiteam system, and platform organization) compared with the traditional forms of organization (i.e., linear, matrix, and business unit organization, among others). This study proposes a three-dimensional (3D) magic-cube organizational structure, considering the product dimensions, business, and administration. Moreover, the characteristics, propositions of system operation, system dynamic model, and working model of the 3D magic-cube organization are described. Finally, the 3D model is applied in a Chinese manufacturing firm to test its effectiveness. By redesigning the post and pay system, the pilot organization establishes a project-driven and cross-functional coordination mechanism, positively affecting the firm’s financial profit, output value, labor productivity, and income of per capita. The proposed 3D model can be adopted by large- or medium-sized manufacturing firms for product development and innovation. The implications of both practice and theory are also discussed in this study.

关键词: innovation     manufacturing     3D magic-cube organization structure     coordination    

PID neural network control of a membrane structure inflation system

Qiushuang LIU, Xiaoli XU

《机械工程前沿(英文)》 2010年 第5卷 第4期   页码 418-422 doi: 10.1007/s11465-010-0117-7

摘要: Because it is difficult for the traditional PID algorithm for nonlinear time-variant control objects to obtain satisfactory control results, this paper studies a neuron PID controller. The neuron PID controller makes use of neuron self-learning ability, complies with certain optimum indicators, and automatically adjusts the parameters of the PID controller and makes them adapt to changes in the controlled object and the input reference signals. The PID controller is used to control a nonlinear time-variant membrane structure inflation system. Results show that the neural network PID controller can adapt to the changes in system structure parameters and fast track the changes in the input signal with high control precision.

关键词: PID     neural network     membrane structure    

Modeling of specific structure crystallization coupling with dissolution

Yuanhui JI, Hongliang QIAN, Chang LIU, Xiaohua LU, Xin FENG, Xiaoyan JI,

《化学科学与工程前沿(英文)》 2010年 第4卷 第1期   页码 52-56 doi: 10.1007/s11705-009-0301-7

摘要: In this paper, the research framework for specific structure crystallization modeling has been proposed in which four steps are required in order to investigate the rigorous crystallization modeling by thermodynamics. The first is the activity coefficient model of the solution, the second is Solid-Liquid equilibrium, the third and fourth are the dissolution and crystallization kinetics modeling, respectively. Our investigations show that the mechanisms of complex structure formation and microphase transition can be analyzed by combining the dissolution and crystallization kinetics modeling. Moreover, the formation mechanism of the porous KCl has been analyzed, which may provide a reference for the porous structure formation in the advanced material synthesis.

关键词: structure crystallization     activity coefficient     reference     KCl     dissolution    

An efficient method for the dynamic interaction of open structure-foundation systems

LIU Jingbo, GU Yin, LI Bin, WANG Yan

《结构与土木工程前沿(英文)》 2007年 第1卷 第3期   页码 340-345 doi: 10.1007/s11709-007-0045-8

摘要: The structure-foundation system is transformed from an original open system into an approximately hermetic system through a viscous-spring artificial boundary. In addition, the seismic wave scattering problem is changed to a wave source problem by employing an equivalent seismic wave input method. Subsequently, the modal superposition method is adopted to solve the approximated hermetic system. This procedure is highly efficient in analyzing dynamic structure-foundation interaction problems in the time domain. Two numerical examples are presented to illustrate the characteristics of the proposed method: one is a wave source problem in 2-dimensions (2-D) elastic semi-infinite space, and the other is a dynamic structure-foundation interaction problem under seismic excitations. Compared with the traditional direct step-by-step integration method, the proposed method, with a sufficient number of modes included, can significantly reduce the computational time with almost the same precision. The results also indicate that the proposed method is more advantageous for solving large structure-foundation systems of many degrees of freedom.

关键词: structure-foundation interaction     superposition     interaction problem     freedom     efficient    

标题 作者 时间 类型 操作

High-efficiency inspecting method for mobile robots based on task planning for heat transfer tubes in a steam generator

期刊论文

Mechanical design, modeling, and identification for a novel antagonistic variable stiffness dexterous

期刊论文

Synthesis of spherical parallel manipulator for dexterous medical task

Abdelbadia CHAKER, Abdelfattah MLIKA, Med Amine LARIBI, Lotfi ROMDHANE, Sa?d ZEGHLOUL

期刊论文

Influence of pore structure on biologically activated carbon performance and biofilm microbial characteristics

期刊论文

Hierarchical fractal structure of perfect single-layer graphene

T. Zhang, K. Ding

期刊论文

Floating forest: A novel breakwater-windbreak structure against wind and wave hazards

期刊论文

Bicontinuous porous membranes with micro-nano composite structure using a facile atomization-assisted

期刊论文

Smart optical-fiber structure monitoring based on granular computing

Guan LU, Dakai LIANG,

期刊论文

Automated classification of civil structure defects based on convolutional neural network

Pierclaudio SAVINO, Francesco TONDOLO

期刊论文

Catalyst particle shapes and pore structure engineering for hydrodesulfurization and hydrodenitrogenation

期刊论文

Vibration analysis of blade-disc coupled structure of compressor

WANG Chunjie, SONG Shunguang, ZONG Xiao

期刊论文

Construction of digital 3D magic-cube organization structure for innovation-driven manufacturing

期刊论文

PID neural network control of a membrane structure inflation system

Qiushuang LIU, Xiaoli XU

期刊论文

Modeling of specific structure crystallization coupling with dissolution

Yuanhui JI, Hongliang QIAN, Chang LIU, Xiaohua LU, Xin FENG, Xiaoyan JI,

期刊论文

An efficient method for the dynamic interaction of open structure-foundation systems

LIU Jingbo, GU Yin, LI Bin, WANG Yan

期刊论文