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Application of cold spraying for flux-free brazing of aluminium alloy 6060

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

《机械工程前沿（英文）》 2010年 第5卷 第3期   页码 256-260 doi: 10.1007/s11465-010-0095-9

摘要： In the present study, samples of aluminium alloy 6060 were coated by cold spraying with a powder of brazing alloy Al12Si. The influence of the process gas temperature on particle velocities and coating build-up was investigated. The coated samples were heat-treated in air and under argon atmosphere to investigate the wetting behaviour of the deposited Al12Si and the diffusion processes between Al12Si coatings and substrates. Coated samples were brazed flux-free under argon atmosphere by an induction heating system. The microstructure of the coated, heat-treated, and brazed samples was investigated. The shear strength of the brazed joints was determined. The results show that the brazing alloy Al12Si could be very well deposited on the substrate by cold spraying. The particle velocity increased with increasing process temperature. Correspondingly, the thickness of Al12Si coatings increased with increasing process temperature. The heat treatments showed that a very good metallurgical bond between the Al12Si coatings and the substrate could be realized by the deposition using cold spraying. The coated samples could be well brazed without fluxes. The coating thickness and overlap width influenced the shear strength of the brazed joints. The highest shear strength of brazed joints amounts to 80 MPa.

关键词： aluminium alloy     flux-free brazing     cold spraying     shear strength    

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Flux-free brazing of Mg-containing aluminium alloys by means of cold spraying

BOBZIN Kirsten, ZHAO Lidong, ERNST Felix, RICHARDT Katharina

《机械工程前沿（英文）》 2008年 第3卷 第4期   页码 355-359 doi: 10.1007/s11465-008-0055-9

摘要： In the present study, AlSi12 and AlSi10Cu4 were deposited onto Mg-containing aluminium alloys 6063 and 5754 by cold spraying. The influences of the two brazing alloys and spray parameters on coating formation were investigated. The microstructure of the coatings was characterized. Some coated samples were heat-treated at 590°C and 560°C in air to investigate the effect of the rupture of oxide scales on the diffusion of elements during heat-treatment. Some coated samples were brazed under argon atmosphere without any fluxes. The results show that AlSi12 had much better deposition behaviour than AlSi10Cu4. Due to the rupture of oxide scales, Cu and Si diffused into the substrate and a metallurgical bond formed between the brazing alloys and the substrates during heat-treatment. The coated samples could be brazed without any fluxes. Because the oxide scales prevented the formation of a metallurgical bond locally, the brazed samples had relatively low shear strengths of up to 43 MPa.

关键词： diffusion     metallurgical     substrate     Mg-containing aluminium     spraying    

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Influence of the filler materials on flux-free brazing of pure aluminium (1050)

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

《机械工程前沿（英文）》 2010年 第5卷 第1期   页码 47-51 doi: 10.1007/s11465-009-0079-9

摘要： In the present study, samples of pure aluminium (1050) were deposited by cold spraying with filler materials such as Al12Si, Al7Si, Al12Si-4%Cu, and the Al-Si-based filler material A, which was especially developed for flux-free brazing by the Surface Engineering Institute. Besides, pure Si powder was also sprayed. The coated samples were heat-treated under different conditions and were brazed under an argon atmosphere without fluxes or with the flux Nokolok by an induction heating system. The shear strength of the brazed joints was determined. The results show that the filler materials could be well deposited by cold spraying. A thin layer of brittle Si could also form due to the strong deformation of the substrate surface. The heat treatments showed that a very good metallurgical bond between the filler materials and the substrate could be realized by the deposition by cold spraying. The Al7Si deposited samples could not be brazed without fluxes under the given conditions. The samples deposited with other filler materials could be brazed without fluxes. The in-situ diffusion process made it possible to braze the Si-deposited samples at 580°C. The joints of the samples deposited with the filler material showed the highest shear strength of 41 MPa, whereas the values of the Al12Si and Si deposited samples were less than 20 MPa. The employment of the flux Nikolok significantly increased the shear strength of the Al12Si deposited samples to more than 53 MPa.

关键词： aluminium     flux-free brazing     cold spraying     shear strength    

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Development of a new wear resistant coating by arc spraying of a steel-based cored wire

Lidong ZHAO, Pia KUTSCHMANN, Binyou FU, Dingyong HE

《机械工程前沿（英文）》 2009年 第4卷 第1期   页码 1-4 doi: 10.1007/s11465-009-0012-2

摘要： In the present study, a cored wire of 304 L stainless steel as sheath material and NiB and WC-12Co as filler materials was designed and deposited to produce a new wear resistant coating containing amorphous phase by arc spraying. The microstructure of the coating was investigated. The porosity and hardness of the coating were determined. The wear performance of the coating was evaluated. The XRD and TEM analyses showed that there are high volume of amorphous phase and very fine crystalline grains in the coating. DTA measurements revealed that the crystallization of the amorphous phase occurred at 579.2°C. Because metallurgical processes for single droplets were non-homogenous during spraying, the lamellae in the coating have different hardness values, which lie between about 700 and 1250 HV . The abrasive wear test showed that the new Fe-based coating was very wear resistant.

关键词： amorphous phase     arc spraying     microstructure     wear     cored wire    

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review on technologies with electricity generation potentials using liquified natural gas regasification cold

《能源前沿（英文）》 2023年 第17卷 第3期   页码 332-379 doi: 10.1007/s11708-023-0863-y

摘要： In modern times, worldwide requirements to curb greenhouse gas emissions, and increment in energy demand due to the progress of humanity, have become a serious concern. In such scenarios, the effective and efficient utilization of the liquified natural gas (LNG) regasification cold energy (RCE), in the economically and environmentally viable methods, could present a great opportunity in tackling the core issues related to global warming across the world. In this paper, the technologies that are widely used to harness the LNG RCE for electrical power have been reviewed. The systems incorporating, the Rankine cycles, Stirling engines, Kalina cycles, Brayton cycles, Allam cycles, and fuel cells have been considered. Additionally, the economic and environmental studies apart from the thermal studies have also been reviewed. Moreover, the discussion regarding the systems with respect to the regassification pressure of the LNG has also been provided. The aim of this paper is to provide guidelines for the prospective researchers and policy makers in their decision making.

关键词： liquified natural gas     cold energy     power generation    

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钢桥梁电弧喷涂纳米封闭复合涂层体系设计

易春龙,沈旺,童育强,刘国彬,于旭东

《中国工程科学》 2010年 第12卷 第7期   页码 53-56

摘要：

为了解决大型桥梁钢箱梁的长效防腐蚀问题，以浙江舟山连岛工程西堠门大桥防腐蚀工程为依托，结合电弧喷涂防腐蚀技术和纳米改性封闭涂层技术，提出了电弧喷涂纳米封闭复合涂层体系的设计思路，对比了电弧喷涂长效防腐传统方案与创新设计方案，对不同腐蚀环境下推荐设计采用不同的电弧喷涂金属涂层材料，对比分析了纳米封闭涂层与普通环氧底层的技术指标，简述了电弧喷涂纳米封闭复合涂层施工各工序的质量要求和检测方法。

关键词： 电弧喷涂     复合涂层     纳米材料     钢桥梁     防腐蚀    

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Optimization of cold-end system of thermal power plants based on entropy generation minimization

《能源前沿（英文）》 2022年 第16卷 第6期   页码 956-972 doi: 10.1007/s11708-021-0785-5

摘要： Cold-end systems are heat sinks of thermal power cycles, which have an essential effect on the overall performance of thermal power plants. To enhance the efficiency of thermal power plants, multi-pressure condensers have been applied in some large-capacity thermal power plants. However, little attention has been paid to the optimization of the cold-end system with multi-pressure condensers which have multiple parameters to be identified. Therefore, the design optimization methods of cold-end systems with single- and multi-pressure condensers are developed based on the entropy generation rate, and the genetic algorithm (GA) is used to optimize multiple parameters. Multiple parameters, including heat transfer area of multi-pressure condensers, steam distribution in condensers, and cooling water mass flow rate, are optimized while considering detailed entropy generation rate of the cold-end systems. The results show that the entropy generation rate of the multi-pressure cold-end system is less than that of the single-pressure cold-end system when the total condenser area is constant. Moreover, the economic performance can be improved with the adoption of the multi-pressure cold-end system. When compared with the single-pressure cold-end system, the excess revenues gained by using dual- and quadruple-pressure cold-end systems are 575 and 580 k$/a, respectively.

关键词： cold-end system     entropy generation minimization     optimization     economic analysis     genetic algorithm (GA)    

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Current understanding and applications of the cold sintering process

Tong Yu, Jiang Cheng, Lu Li, Benshuang Sun, Xujin Bao, Hongtao Zhang

《化学科学与工程前沿（英文）》 2019年 第13卷 第4期   页码 654-664 doi: 10.1007/s11705-019-1832-1

摘要： In traditional ceramic processing techniques, high sintering temperature is necessary to achieve fully dense microstructures. But it can cause various problems including warpage, overfiring, element evaporation, and polymorphic transformation. To overcome these drawbacks, a novel processing technique called “cold sintering process (CSP)” has been explored by Randall et al. CSP enables densification of ceramics at ultra-low temperature (≤300°C) with the assistance of transient aqueous solution and applied pressure. In CSP, the processing conditions including aqueous solution, pressure, temperature, and sintering duration play critical roles in the densification and properties of ceramics, which will be reviewed. The review will also include the applications of CSP in solid-state rechargeable batteries. Finally, the perspectives about CSP is proposed.

关键词： cold sintering process     processing variables     solid-state rechargeable batteries    

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A fully solid-state cold thermal energy storage device for car seats using shape-memory alloys

《能源前沿（英文）》 2023年 第17卷 第4期   页码 504-515 doi: 10.1007/s11708-022-0855-3

摘要： Thermal energy storage has been a pivotal technology to fill the gap between energy demands and energy supplies. As a solid-solid phase change material, shape-memory alloys (SMAs) have the inherent advantages of leakage free, no encapsulation, negligible volume variation, as well as superior energy storage properties such as high thermal conductivity (compared with ice and paraffin) and volumetric energy density, making them excellent thermal energy storage materials. Considering these characteristics, the design of the shape-memory alloy based the cold thermal energy storage system for precooling car seat application is introduced in this paper based on the proposed shape-memory alloy-based cold thermal energy storage cycle. The simulation results show that the minimum temperature of the metal boss under the seat reaches 26.2 °C at 9.85 s, which is reduced by 9.8 °C, and the energy storage efficiency of the device is 66%. The influence of initial temperature, elastocaloric materials, and the shape-memory alloy geometry scheme on the performance of car seat cold thermal energy storage devices is also discussed. Since SMAs are both solid-state refrigerants and thermal energy storage materials, hopefully the proposed concept can promote the development of more promising shape-memory alloy-based cold and hot thermal energy storage devices.

关键词： shape-memory alloy (SMA)     elastocaloric effect (eCE)     cooled seat     cold thermal energy storage    

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Tracking in urban wastewater treatment plants in a cold region: Occurrence, species and infectivity

《环境科学与工程前沿（英文）》 2022年 第16卷 第9期 doi: 10.1007/s11783-022-1533-8

摘要：

• Cryptosporidium in WWTPs in a cold region was investigated in different seasons.

关键词： WWTPs     Cryptosporidium     Occurrence     Species     Infectivity     Low temperature    

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Survey of thermal comfort in residential buildings under natural conditions in hot humid and cold wet

Changhai PENG

《结构与土木工程前沿（英文）》 2010年 第4卷 第4期   页码 503-511 doi: 10.1007/s11709-010-0095-1

摘要： Comfort standards (ISO 7730, ASHRAE 55) specify the exact physical criteria for producing acceptable thermal environments, such as temperature, air movement, and humidity limits. These, however, are often difficult to comply with, particularly in hot humid and cold wet seasons in Nanjing, China. Changing expectations of comfort is important in evaluating comfort, since naturally conditioned buildings in Nanjing are not typically air-conditioned. For this objective, a field study was conducted during the summer of 2000 and the winter of 2001. A total of 600 participants each answered a subjective questionnaire. Analyzing these field data shows that in natural conditions, the influence of gender and age on people’s thermal sensations is insignificant compared with six main variables. In addition, people’s thermal discomfort rapidly increases along with growth in relative humidity. Further, the variation of people’s hot or cold sensations is in proportion to that of air movement, and the effect in winter is greater than that in summer. The range of acceptable temperatures in hot humid and cold wet Nanjing is between 14.14°C and 29.42°C.

关键词： thermal comfort     naturally conditioned     hot humid     cold wet     Nanjing    

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A critical literature review of bioretention research for stormwater management in cold climate and future

Hannah Kratky, Zhan Li, Yijun Chen, Chengjin Wang, Xiangfei Li, Tong Yu

《环境科学与工程前沿（英文）》 2017年 第11卷 第4期 doi: 10.1007/s11783-017-0982-y

摘要： Bioretention is a popular best management practice of low impact development that effectively restores urban hydrologic characteristics to those of predevelopment and improves water quality prior to conveyance to surface waters. This is achieved by utilizing an engineered system containing a surface layer of mulch, a thick soil media often amended with a variety of materials to improve water quality, a variety of vegetation, and underdrains, depending on the surrounding soil characteristics. Bioretention systems have been studied quite extensively for warm climate applications, but data strongly supporting their long-term efficacy and application in cold climates is sparse. Although it is apparent that bioretention is an effective stormwater management system, its design in cold climate needs further research. Existing cold climate research has shown that coarser media is required to prevent concrete frost from forming. For spring, summer and fall seasons, if sufficient permeability exists to drain the system prior to freezing, peak flow and volume reduction can be maintained. Additionally, contaminants that are removed via filtration are also not impacted by cold climates. In contrary, dissolved contaminants, nutrients, and organics are significantly more variable in their ability to be removed or degraded via bioretention in colder temperatures. Winter road maintenance salts have been shown to negatively impact the removal of some contaminants and positively impact others, while their effects on properly selected vegetation or bacteria health are also not very well understood. Research in these water quality aspects has been inconsistent and therefore requires further study.

关键词： Bioretention     Cold climate     Low impact development     Stormwater    

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Fabrication of form stable NaCl-Al2O3 composite for thermal energy storage by cold sintering process

Bilyaminu Suleiman, Qinghua Yu, Yulong Ding, Yongliang Li

《化学科学与工程前沿（英文）》 2019年 第13卷 第4期   页码 727-735 doi: 10.1007/s11705-019-1823-2

摘要： A form stable NaCl-Al O (50-50 wt-%) composite material for high temperature thermal energy storage was fabricated by cold sintering process, a process recently applied to the densification of ceramics at low temperature ˂ 300°C under uniaxial pressure in the presence of small amount of transient liquid. The fabricated composite achieved as high as 98.65% of the theoretical density. The NaCl-Al O composite also retained the chloride salt without leakage after 30 heating-cooling cycles between 750°C–850°C together with a holding period of 24 h at 850°C. X-ray diffraction measurements indicated congruent solubility of the alumina in chloride salt, excellent compatibility of NaCl with Al O , and chemical stability at high temperature. Structural analysis by scanning electron microscope also showed limited grain growth, high density, uniform NaCl distribution and clear faceted composite structure without inter-diffusion. The latent heat storage density of 252.5 J/g was obtained from simultaneous thermal analysis. Fracture strength test showed high sintered strength around 5 GPa after 50 min. The composite was found to have fair mass losses due to volatilization. Overall, cold sintering process has the potential to be an efficient, safe and cost-effective strategy for the fabrication of high temperature thermal energy storage materials.

关键词： cold sintering process     composite fabrication     thermal energy storage     phase change materials    

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Optimization of turbine cold-end system based on BP neural network and genetic algorithm

Chang CHEN,Danmei XIE,Yangheng XIONG,Hengliang ZHANG

《能源前沿（英文）》 2014年 第8卷 第4期   页码 459-463 doi: 10.1007/s11708-014-0335-5

摘要： The operation condition of the cold-end system of a steam turbine has a direct impact on the economy and security of the unit as it is an indispensible auxiliary system of the thermal power unit. Many factors influence the cold-end operation of a steam turbine; therefore, the operation mode needs to be optimized. The optimization analysis of a 1000 MW ultra-supercritical (USC) unit, the turbine cold-end system, was performed utilizing the back propagation (BP) neural network method with genetic algorithm (GA) optimization analysis. The optimized condenser pressure under different conditions was obtained, and it turned out that the optimized parameters were of significance to the performance and economic operation of the system.

关键词： optimization     turbine     cold-end system     BP neural network     genetic algorithm    

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Optimization of cold end system of steam turbine

ZHAO Bin, LIU Ling, ZHANG Wenbing

《能源前沿（英文）》 2008年 第2卷 第3期   页码 348-353 doi: 10.1007/s11708-008-0036-z

摘要： An optimization of the movement characteristic of the cold end system of the steam turbine was conducted from an overall consideration of the condenser and the circulation water pump. An analysis method based on thermodynamics theory

关键词： circulation     characteristic     analysis     optimization     condenser    

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标题 作者 时间 类型 操作

Application of cold spraying for flux-free brazing of aluminium alloy 6060

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

期刊论文

Flux-free brazing of Mg-containing aluminium alloys by means of cold spraying

BOBZIN Kirsten, ZHAO Lidong, ERNST Felix, RICHARDT Katharina

期刊论文

Influence of the filler materials on flux-free brazing of pure aluminium (1050)

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

期刊论文

Development of a new wear resistant coating by arc spraying of a steel-based cored wire

Lidong ZHAO, Pia KUTSCHMANN, Binyou FU, Dingyong HE

期刊论文

review on technologies with electricity generation potentials using liquified natural gas regasification cold

期刊论文

钢桥梁电弧喷涂纳米封闭复合涂层体系设计

易春龙,沈旺,童育强,刘国彬,于旭东

期刊论文

Optimization of cold-end system of thermal power plants based on entropy generation minimization

期刊论文

Current understanding and applications of the cold sintering process

Tong Yu, Jiang Cheng, Lu Li, Benshuang Sun, Xujin Bao, Hongtao Zhang

期刊论文

A fully solid-state cold thermal energy storage device for car seats using shape-memory alloys

期刊论文

Tracking in urban wastewater treatment plants in a cold region: Occurrence, species and infectivity

期刊论文

Survey of thermal comfort in residential buildings under natural conditions in hot humid and cold wet

Changhai PENG

期刊论文

A critical literature review of bioretention research for stormwater management in cold climate and future

Hannah Kratky, Zhan Li, Yijun Chen, Chengjin Wang, Xiangfei Li, Tong Yu

期刊论文

Fabrication of form stable NaCl-Al2O3 composite for thermal energy storage by cold sintering process

Bilyaminu Suleiman, Qinghua Yu, Yulong Ding, Yongliang Li

期刊论文

Optimization of turbine cold-end system based on BP neural network and genetic algorithm

Chang CHEN,Danmei XIE,Yangheng XIONG,Hengliang ZHANG

期刊论文

Optimization of cold end system of steam turbine

ZHAO Bin, LIU Ling, ZHANG Wenbing

期刊论文