基于平均切割圆策略的旋转式三维编织机设计方法

Xin Yang , Siyi Bi , Huiqi Shao , Chenglong Zhang , Jinhua Jiang , Frank K. Ko , Nanliang Chen

Engineering ›› 2025, Vol. 49 ›› Issue (6) : 260 -271.

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Engineering ›› 2025, Vol. 49 ›› Issue (6) : 260 -271. DOI: 10.1016/j.eng.2025.03.015
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基于平均切割圆策略的旋转式三维编织机设计方法

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Rotary Three-Dimensional Braider Design Method Based on the Average Cutting Circle Strategy

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Abstract

Three-dimensional (3D) braided composites have significant potential for use in engineering structural materials. However, conventional 3D braiding machines are insufficient for designing composites with complex geometries. This paper proposes a programmable design methodology for 3D rotary braiding machines using circle-cutting and combination strategies. By introducing varying numbers of incisions on the circle, a diverse range of horn gears can be designed. Different combinations of these cut-circles allow the horn gears to be assembled into various 3D rotary braiders. The parametric equation for the braider plate is derived, showing that a combination strategy involving two cut-circles is feasible for braider design, whereas integrating three cut-circles simultaneously is impossible for a single machine. The construction of an automatic 6-3 type 3D braiding machine demonstrates the effectiveness of the proposed design strategy. This flexible braider design approach provides a practical solution for producing 3D braided composites with complex geometries.

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3D braiding / Composites / Machine design / Geometric analysis / Simulation

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Xin Yang, Siyi Bi, Huiqi Shao, Chenglong Zhang, Jinhua Jiang, Frank K. Ko, Nanliang Chen 基于平均切割圆策略的旋转式三维编织机设计方法[J]. 工程(英文), 2025, 49(6): 260-271 DOI:10.1016/j.eng.2025.03.015

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