用于腰部康复的微裂纹/微尺度修饰纤维基电子器件

Feiyu Tong ,  Jingmin Shi ,  Qi Jiang ,  Ming Li ,  Ruidong Xu ,  Ganghua Li ,  Yuanyuan Liu ,  Xinyu Zhang ,  Jinfeng Yang ,  Mingwei Tian ,  Yutian Li

工程(英文) ›› 2025, Vol. 55 ›› Issue (12) : 204 -216.

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工程(英文) ›› 2025, Vol. 55 ›› Issue (12) : 204 -216. DOI: 10.1016/j.eng.2025.07.004

用于腰部康复的微裂纹/微尺度修饰纤维基电子器件

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Microcrack/Microscale Decorated Fiber-Based Electronics for Waist Rehabilitation

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Abstract

Fiber-based strain sensors have emerged as revolutionary components in flexible electronics owing to their intrinsic compliance and textile compatibility, particularly in human-centric applications ranging from health diagnostics to motion tracking. While substantial progress has been achieved, a critical challenge persists in reconciling the contradictory demands of ultrahigh sensitivity and stable signal transmission through rational structural design. Herein, we develop dual-structure silver (Ag)/polyurethane (PU) fiber-based strain sensors (Ag@PUx) via an integrated wet spinning and interfacial metal ion deposition (IMID) strategy. Notably, we propose a mechanical pre-stretching strategy that enables precise regulation of strain sensitivity and sensing range through controlled substrate deformation. Systematic characterization reveals that pre-stretched PU fibers form ordered microscale conductive networks, exhibiting exceptional electrical stability (conductivity (σ) = 1.9 × 105 S·m−1; the change in resistance value under external tensile force (ΔR)/the initial resistance of the sensor (R0) < 0.03 under 360° torsional deformation) with a high quality factor (Q) of 10.1 at 50% strain. In contrast, non-prestretched counterparts develop microcrack-dominated architectures, achieving a high sensitivity (gauge factor (GF) = 7.7) through strain-induced crack propagation and a fracture strain exceeding 660%. A systematic investigation elucidates the underlying mechanisms behind these distinct sensing performances. The Ag@PUx fiber-based electronics are capable of adapting to various tasks including human motion monitoring, voice recognition, and gesture recognition. Importantly, we developed the Ag@PUx fiber-based electronics to monitor motion states while stably transmitting electrical signals. Ultimately, the Ag@PUx show great promise in applications such as motion monitoring, waist rehabilitation, thermal management, electromagnetic shielding, and antibacterial deodorization.

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Fibrous base / Strain sensor / Microstructure / Sensitivity tunable / Mechanical strategy

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Feiyu Tong,Jingmin Shi,Qi Jiang,Ming Li,Ruidong Xu,Ganghua Li,Yuanyuan Liu,Xinyu Zhang,Jinfeng Yang,Mingwei Tian,Yutian Li. 用于腰部康复的微裂纹/微尺度修饰纤维基电子器件[J]. 工程(英文), 2025, 55(12): 204-216 DOI:10.1016/j.eng.2025.07.004

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