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Development of oxide based diffusion barrier coatings for CFC components applied in modern furnaces

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA

《机械工程前沿（英文）》 2011年第6卷第4期页码 392-396 doi: 10.1007/s11465-011-0241-z

摘要：

Carbon fibre reinforced carbon (CFC) materials show a high potential for usage in furnaces as sample carriers for example, which is due to their excellent thermal stability compared to steel carriers. Only their tendency to react with different metals at high temperatures by C-diffusion is a disadvantage, which can be solved by application of diffusion barriers. In order to enable the utilization of CFC-carriers for e.g. brazing furnaces, within the frame of this study thermally sprayed diffusion barrier coatings were developed. Coatings of mullite and ZrO₂-7%βY₂O₃ (YSZ) were prepared by air plasma spraying (APS). The coatings were investigated in terms of their microstructure and thermal shock behaviour. In order to prove the suitability of the coatings for the application in brazing furnaces, the wettability of the coating surfaces by a Ni-based brazing alloy was investigated. The results showed that both mullite and YSZ could be deposited on CFC substrates with a bond coat of W or SiC. Both coatings exhibited good thermal shock behaviour and an excellent non-wetting behaviour against the used Ni-based braze alloy.

关键词： diffusion barrier coatings carbon fibre reinforced carbon (CFC) plasma spraying microstructure furnace

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Feasibility study of plasma sprayed Al₂O₃ coatings as diffusion barrier on CFC

Kirsten BOBZIN, Lidong ZHAO, Nils KOPP, Thomas WARDA

《机械工程前沿（英文）》 2012年第7卷第4期页码 371-375 doi: 10.1007/s11465-012-0339-y

摘要：

Carbon fibre reinforced carbon (CFC) materials are increasingly applied as sample carriers in modern furnaces. Only their tendency to react with different metals at high temperatures by C-diffusion is a disadvantage, which can be solved by application of diffusion barriers. Within this study the feasibility of plasma sprayed Al₂O₃ coatings as diffusion barrier was studied. Al₂O₃ coatings were prepared by air plasma spraying (APS). The coatings were investigated in terms of their microstructure, bonding to CFC substrates and thermal stability. The results showed that Al₂O₃ could be well deposited onto CFC substrates. The coatings had a good bonding and thermal shock behavior at 1060°C. At higher temperature of 1270°C, crack network formed within the coating, showing that the plasma sprayed Al₂O₃ coatings are limited regarding to their application temperatures as diffusion barrier on CFC components.

关键词： diffusion barrier coatings CFC plasma spraying microstructure Al₂O₃