Structural Elucidation and Mechanisms-Guided Engineering of a Promiscuous Esterase for Enhanced Polyurethane Depolymerization

Engineering ›› 2026, Vol. 58 ›› Issue (3) : 125 -134.

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Engineering ›› 2026, Vol. 58 ›› Issue (3) :125 -134. DOI: 10.1016/j.eng.2026.02.008
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Structural Elucidation and Mechanisms-Guided Engineering of a Promiscuous Esterase for Enhanced Polyurethane Depolymerization
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Abstract

Polyurethane (PU) is highly resistant to biodegradation, primarily due to the intrinsic stability of its urethane bond. Aside from a small number of amidases reported to hydrolyze (poly)urethane bonds, several promiscuous esterases have also been found to catalyze PU degradation. In this study, we clarified the ligand-free crystal structure of Aes72, an esterase enzyme that exhibits promiscuous hydrolytic activity toward carbamate and amide bonds, at a high resolution of 1.80 Å. We investigated the catalytic mechanism underlying urethane bond cleavage by Aes72 using multiscale quantum mechanics/molecular mechanics (QM/MM) simulations. Our findings indicate that the reaction mechanism consists of four concerted elementary steps, with the nucleophilic attack (step i) identified as the rate-determining step. The subsequent structure-guided engineering of Aes72 yielded several enhanced single mutants, ultimately resulting in a superior double mutant, F276A/L141I. This variant exhibited approximately a two-fold increase in catalytic efficacy toward bis(4-hydroxybutyl) (methylenebis(4,1-phenylene)) dicarbamate (BMC) hydrolysis and significantly enhanced degradation performance on two distinct polyether-based PU materials compared to the wild-type enzyme. Our findings provide essential mechanistic insights into the structure–function relationship of the promiscuous esterase Aes72 in PU degradation and demonstrate its potential applicability in bio-based plastic recycling.

Keywords

Esterase structure / Substrate pocket engineering / PU biodegradation / QM/MM analysis

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Jiawei Liu, Mingna Zheng, Yuan Wen, Wei Xia, Xu Han, Jie Zhou, Weidong Liu, Ren Wei, Yanwei Li, Weiliang Dong, Min Jiang. Structural Elucidation and Mechanisms-Guided Engineering of a Promiscuous Esterase for Enhanced Polyurethane Depolymerization. Engineering, 2026, 58(3): 125-134 DOI:10.1016/j.eng.2026.02.008

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