Journal Home Online First Current Issue Archive For Authors Journal Information 中文版

Engineering >> 2023, Volume 25, Issue 6 doi: 10.1016/j.eng.2023.01.008

Engineering a Coordinatively Unsaturated Au–O–Ti3+ Structure Toward Unprecedented H2 Efficiency for Low-Temperature Propene Epoxidation with H2 and O2

a State Key Laboratory of Heavy Oil Processing, China University of Petroleum, Qingdao 266580, China

b Department of Chemical Engineering, Norwegian University of Science and Technology, Trondheim N-7491, Norway

c State Key Laboratory of Magnetic Resonance and Atomic and Molecular Physics, National Center for Magnetic Resonance in Wuhan, Innovation Academy for Precision Measurement Science and Technology, Chinese Academy of Sciences, Wuhan 430071, China

d State Key Laboratory of Fine Chemicals, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China

# These authors contributed equally to this work.

Received: 2022-08-06 Revised: 2022-12-02 Accepted: 2023-01-11 Available online: 2023-03-15

Next Previous

Abstract

Since 1998, the Au–O–Ti4+ sites of Au/Ti-based catalysts have been widely accepted as the active sites for propene epoxidation with H2 and O2 at a relatively high temperature, although they are limited by poor H2 efficiency. Herein, we demonstrate a novel Au–O–Ti3+ active site aiming at low-temperature propene epoxidation. Notably, this active site results in a sharp shift in the optimum temperature, from 200 to 138 °C, and allows the catalyst to maintain an unprecedented H2 efficiency of 43.6%, a high propylene oxide (PO) selectivity of 90.7%, and a stability of over 100 h. The Au–O–coordinatively unsaturated Ti3+ active site is quantitively constructed by tuning the amount of Si–OH and Bu3NH+ in post-treated silicalite-1 seeds. Through operando ultraviolet–visible (UV–vis) spectroscopy, the dynamic evolution of the Ti–OOH intermediate was investigated. It was found that the Ti–OOH generation rate is higher on Au–O–Ti3+ than on conventional Au–O–Ti4+ sites. Moreover, ammonia temperature-programmed desorption (NH3-TPD) and X-ray photoelectron spectroscopy (XPS) characterizations, together with density-functional theory (DFT) calculations, demonstrated that the coordinatively unsaturated Ti3+ sites promote electron transfer between Au and Ti3+, thereby enhancing the O2 adsorption ability of the catalyst and promoting the in situ formation of H2O2 and the Ti–OOH intermediate, even at a low temperature. The insights and methodology reported here not only shed new light on maximizing H2 efficiency over a coordinatively unsaturated Ti3+ structure of titanium silicate-1 but also open up new opportunities for industrial direct gas-phase propene epoxidation in a low temperature range.

SupplementaryMaterials

Figures

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 5

Fig. 6

Fig. 7

References

[ 1 ] Lee WS, Cem Akatay M, Stach EA, Ribeiro FH, Delgass WN. Reproducible preparation of Au/TS-1 with high reaction rate for gas phase epoxidation of propylene. J Catal 2012;287:178‒89. link1

[ 2 ] Feng X, Duan X, Qian G, Zhou X, Chen D, Yuan W. Insights into size-dependent activity and active sites of Au nanoparticles supported on TS-1 for propene epoxidation with H2 and O2. J Catal 2014;317:99‒104. link1

[ 3 ] Haruta M, Uphade BS, Tsubota S, Miyamoto A. Selective oxidation of propylene over gold deposited on titanium-based oxides. Res Chem Intermed 1998;24 (3):329‒36. link1

[ 4 ] Lee WS, Lai LC, Cem Akatay M, Stach EA, Ribeiro FH, Delgass WN. Probing the gold active sites in Au/TS-1 for gas-phase epoxidation of propylene in the presence of hydrogen and oxygen. J Catal 2012;296:31‒42. link1

[ 5 ] Chen J, Halin SJA, Pidko EA, MWGMTVerhoeven, Perez Ferrandez DM, Hensen EJM, et al. Enhancement of catalyst performance in the direct propene epoxidation: a study into gold‒titanium synergy. ChemCatChem 2013;5(2):467‒78. link1

[ 6 ] Kanungo S, Perez Ferrandez DM, Neira d’Angelo F, Schouten JC, Nijhuis TA. Kinetic study of propene oxide and water formation in hydro-epoxidation of propene on Au/Ti‒SiO2 catalyst. J Catal 2016;338:284‒94. link1

[ 7 ] Lu J, Zhang X, Bravo-Suárez JJ, Bando KK, Fujitani T, Oyama ST. Direct propylene epoxidation over barium-promoted Au/Ti‒TUD catalysts with H2 and O2: effect of Au particle size. J Catal 2007;250(2):350‒9. link1

[ 8 ] Song H, Li G, Wang X, Chen Y. Characterization and catalytic performance of Au/Ti‒HMS for direct generation of H2O2 and in situ-H2O2-ODS from H2 and O2: an in situ-reduction synthesis and a recycle study of catalyst. Microporous Mesoporous Mater 2011;139(1‒3):104‒9. link1

[ 9 ] Yang H, Tang D, Lu X, Yuan Y. Superior performance of gold supported on titanium-containing hexagonal mesoporous molecular sieves for gas-phase epoxidation of propylene with use of H2 and O2. J Phys Chem C 2009;113(19):8186‒93. link1

[10] Nijhuis TA, Sacaliuc-Parvulescu E, Govender NS, Schouten JC, Weckhuysen BM. The role of support oxygen in the epoxidation of propene over gold‒titania catalysts investigated by isotopic transient kinetics. J Catal 2009;265(2):161‒9. link1

[11] Kanungo S, Keshri KS, van Hoof AJF, Neira d’Angelo MF, Schouten JC, Nijhuis TA, et al. Silylation enhances the performance of Au/Ti‒SiO2 catalysts in direct epoxidation of propene using H2 and O2. J Catal 2016;344:434‒44. link1

[12] Hayashi T, Tanaka K, Haruta M. Selective vapor-phase epoxidation of propylene over Au/TiO2 catalysts in the presence of oxygen and hydrogen. J Catal 1998;178(2):566‒75. link1

[13] Song Z, Feng X, Liu Y, Yang C, Zhou X. Advances in manipulation of catalyst structure and relationship of structure-performance for direct propene epoxidation with H2 and O2. Prog Chem 2016;28(12):1762‒73. Chinese.

[14] Yao S, Xu L, Wang J, Jing X, Odoom-Wubah T, Sun D, et al. Activity and stability of titanosilicate supported Au catalyst for propylene epoxidation with H2 and O2. Mol Catal 2018;448:144‒52. link1

[15] Feng X, Sheng N, Liu Y, Chen X, Chen D, Yang C, et al. Simultaneously enhanced stability and selectivity for propene epoxidation with H2 and O2 on Au catalysts supported on nano-crystalline mesoporous TS-1. ACS Catal 2017;7(4):2668‒75. link1

[16] Feng X, Duan X, Qian G, Zhou X, Chen D, Yuan W. Au nanoparticles deposited on the external surfaces of TS-1: enhanced stability and activity for direct propylene epoxidation with H2 and O2. Appl Catal B 2014;150‒151:396‒401.

[17] Bravo-Suárez JJ, Bando KK, Lu J, Haruta M, Fujitani T, Oyama T. Transient technique for identification of true reaction intermediates: hydroperoxide species in propylene epoxidation on gold/titanosilicate catalysts by X-ray absorption fine structure spectroscopy. J Phys Chem C 2008;112(4):1115‒23. link1

[18] Feng X, Yang J, Duan X, Cao Y, Chen B, Chen W, et al. Enhanced catalytic performance for propene epoxidation with H2 and O2 over bimetallic Au‒Ag/ uncalcined TS-1 catalysts. ACS Catal 2018;8(9):7799‒808. link1

[19] Huang J, Takei T, Akita T, Ohashi H, Haruta M. Gold clusters supported on alkaline treated TS-1 for highly efficient propene epoxidation with O2 and H2. Appl Catal B 2010;95(3‒4):430‒8.

[20] Uphade BS, Yamada Y, Akita T, Nakamura T, Haruta M. Synthesis and characterization of Ti‒MCM-41 and vapor-phase epoxidation of propylene using H2 and O2 over Au/Ti‒MCM-41. Appl Catal A 2001;215(1‒2):137‒48. link1

[21] Clerici MG. The activity of titanium silicalite-1 (TS-1): some considerations on its origin. Kinet Catal 2015;56(4):450‒5. link1

[22] Xu L, Huang DD, Li CG, Ji X, Jin S, Feng Z, et al. Construction of unique sixcoordinated titanium species with an organic amine ligand in titanosilicate and their unprecedented high efficiency for alkene epoxidation. Chem Commun 2015;51(43):9010‒903. link1

[23] Wu L, Deng X, Zhao S, Yin H, Zhuo Z, Fang X, et al. Synthesis of a highly active oxidation catalyst with improved distribution of titanium coordination states. Chem Commun 2016;52(56):8679‒82. link1

[24] Wu L, Tang Z, Yu Y, Yao X, Liu W, Li L, et al. Facile synthesis of a highperformance titanosilicate catalyst with controllable defective Ti(OSi)3OH sites. Chem Commun 2018;54(49):6384‒7. link1

[25] Zhang Z, Zhao X, Wang G, Xu J, Lu M, Tang Y, et al. Uncalcined TS-2 immobilized Au nanoparticles as a bifunctional catalyst to boost direct propylene epoxidation with H2 and O2. AIChE J 2020;66(2):e16815. link1

[26] Gordon CP, Engler H, Tragl AS, Plodinec M, Lunkenbein T, Berkessel A, et al. Efficient epoxidation over dinuclear sites in titanium silicalite-1. Nature 2020;586(7831):708‒13. link1

[27] Signorile M, Braglia L, Crocellà V, Torelli P, Groppo E, Ricchiardi G, et al. Titanium defective sites in TS-1: structural insights by combining spectroscopy and simulation. Angew Chem Int Ed Engl 2020;59(41):18145‒50. link1

[28] Cundy CS, Forrest JO, Plaisted RJ. Some observations on the preparation and properties of colloidal silicalites. Part I: synthesis of colloidal silicalite-1 and titanosilicalite-1 (TS-1). Microporous Mesoporous Mater 2003;66(2‒3):143‒56.

[29] Khomane RB, Kulkarni BD, Paraskar A, Sainkar SR. Synthesis, characterization and catalytic performance of titanium silicalite-1 prepared in micellar media. Mater Chem Phys 2002;76:99‒103. link1

[30] Lee WS, Cem Akatay M, Stach EA, Ribeiro FH, Delgass WN. Enhanced reaction rate for gas-phase epoxidation of propylene using H2 and O2 by Cs promotion of Au/TS-1. J Catal 2013;308:98‒113. link1

[31] Zhuang J, Han X, Bao X. In-situ 31P MAS NMR probing of the active centers in Ti silicalite molecular sieve. Catal Commun 2015;62:75‒8. link1

[32] Kapil N, Weissenberger T, Cardinale F, Trogadas P, Nijhuis TA, Nigra MM, et al. Precisely engineered supported gold clusters as a stable catalyst for propylene epoxidation. Angew Chem Int Ed Engl 2021;60(33):18185‒93. link1

[33] Wu L, Zhao S, Lin L, Fang X, Liu Y, He M. In-depth understanding of acid catalysis of solvolysis of propene oxide over titanosilicates and titanosilicate/ H2O2 systems. J Catal 2016;337:248‒59. link1

[34] Zhuang J, Ma D, Yan Z, Deng F, Liu X, Han X, et al. Solid-state MAS NMR detection of the oxidation center in TS-1 zeolite by in situ probe reaction. J Catal 2004;221(2):670‒3. link1

[35] Yi X, Liu K, Chen W, Li J, Xu S, Li C, et al. Origin and structural characteristics of tri-coordinated extra-framework aluminum species in dealuminated zeolites. J Am Chem Soc 2018;140(34):10764‒74. link1

[36] Gao P, Wang Q, Xu J, Qi G, Wang C, Zhou X, et al. Brønsted/Lewis acid synergy in methanol-to-aromatics conversion on Ga-modified ZSM-5 zeolites, as studied by solid-state NMR spectroscopy. ACS Catal 2018;8(1):69‒74. link1

[37] Li Z, Wang Y, Zhang J, Wang D, Ma W. Better performance for gas-phase epoxidation of propylene using H2 and O2 at lower temperature over Au/TS-1 catalyst. Catal Commun 2017;90:87‒90. link1

[38] Song Z, Yuan J, Cai Z, Lin D, Feng X, Sheng N, et al. Engineering three-layer core‒shell S-1/TS-1@dendritic-SiO2 supported Au catalysts towards improved performance for propene epoxidation with H2 and O2. Green Energy Environ 2020;5(4):473‒83. link1

[39] Xu H, Zhang Y, Wu H, Liu Y, Li X, Jiang J, et al. Postsynthesis of mesoporous MOR-type titanosilicate and its unique catalytic properties in liquid-phase oxidations. J Catal 2011;281(2):263‒72. link1

[40] Li D, Xing B, Wang B, Li R. Theoretical study of zirconium isomorphous substitution into zeolite frameworks. Molecules 2019;24(24):4466. link1

[41] Yue Q, Zhang J, Shamzhy M, Opanasenko M. Seeded growth of isomorphously substituted chabazites in proton-form. Microporous Mesoporous Mater 2019;280:331‒6. link1

[42] Zhang S, Liu X, Zhang Y, Lv T, Zheng J, Gao W, et al. Study on the synthesis of MFI and FER in the presence of n-butylamine and the property of n-butylamine in a confined region of zeolites. RSC Adv 2016;6(115):114808‒17. link1

[43] Sun Y, Ma T, Cao S, Wang J, Meng X, Gong Y, et al. Defective sites in ZSM-5 zeolite synthesized by n-butylamine template facilitating uniform mesomicroporosity by alkali-treatment. Microporous Mesoporous Mater 2021;326:111360. link1

[44] Ione KG, Vostrikova LA, Mastikhin VM. Synthesis of crystalline metal silicates having zeolite structure and study of their catalytic properties. J Mol Catal 1985;31(3):355‒70. link1

[45] Wang X, Guo X, Li G. Synthesis of titanium silicalite (TS-1) from the TPABr system and its catalytic properties for epoxidation of propylene. Catal Today 2002;74(1‒2):65‒75. link1

[46] Song Z, Feng X, Sheng N, Lin D, Li Y, Liu Y, et al. Cost-efficient core‒shell TS-1/silicalite-1 supported Au catalysts: towards enhanced stability for propene epoxidation with H2 and O2. Chem Eng J 2019;377:119927. link1

[47] Sheng N, Liu Z, Song Z, Lin D, Feng X, Liu Y, et al. Enhanced stability for propene epoxidation with H2 and O2 over wormhole-like hierarchical TS-1 supported Au nanocatalyst. Chem Eng J 2019;377:119954. link1

[48] Mul G, Zwijnenburg A, van der Linden B, Makkee M, Moulijn JA. Stability and selectivity of Au/TiO2 and Au/TiO2/SiO2 catalysts in propene epoxidation: an in situ FT-IR study. J Catal 2001;201(1):128‒37. link1

[49] Lu X, Zhao G, Lu Y. Propylene epoxidation with O2 and H2: a high-performance Au/TS-1 catalyst prepared via a deposition‒precipitation method using urea. Catal Sci Technol 2013;3(11):2906‒9. link1

[50] Guo Q, Sun K, Feng Z, Li G, Guo M, Fan F, et al. A thorough investigation of the active titanium species in TS-1 zeolite by in situ UV resonance Raman spectroscopy. Chemistry Eur J 2012;18(43):13854‒60. link1

[51] Xu J, Zhang Z, Wang G, Duan X, Qian G, Zhou X. Zeolite crystal size effects of Au/uncalcined TS-1 bifunctional catalysts on direct propylene epoxidation with H2 and O2. Chem Eng Sci 2020;227:115907. link1

[52] Feng X, Duan X, Cheng H, Qian G, Chen D, Yuan W, et al. Au/TS-1 catalyst prepared by deposition‒precipitation method for propene epoxidation with H2/O2: insights into the effects of slurry aging time and Si/Ti molar ratio. J Catal 2015;325:128‒35. link1

[53] Whittaker T, Kumar KBS, Peterson C, Pollock MN, Grabow LC, Chandler BD. H2 oxidation over supported Au nanoparticle catalysts: evidence for heterolytic H2 activation at the metal‒support interface. J Am Chem Soc 2018;140(48):16469‒87. link1

[54] Lewis RJ, Hutchings GJ. Recent advances in the direct synthesis of H2O2. ChemCatChem 2019;11(1):298‒308. link1

[55] Jin Z, Liu Y, Wang L, Wang C, Wu Z, Zhu Q, et al. Direct synthesis of pure aqueous H2O2 solution within aluminosilicate zeolite crystals. ACS Catal 2021;11(4):1946‒51. link1

[56] Lee WS, Cem Akatay M, Stach EA, Ribeiro FH, Delgass WN. Gas-phase epoxidation of propylene in the presence of H2 and O2 over small gold ensembles in uncalcined TS-1. J Catal 2014;313:104‒12. link1

[57] Qi C, Huang J, Bao S, Su H, Akita T, Haruta M. Switching of reactions between hydrogenation and epoxidation of propene over Au/Ti-based oxides in the presence of H2 and O2. J Catal 2011;281(1):12‒20. link1

[58] Feng X, Duan X, Yang J, Qian G, Zhou X, Chen D, et al. Au/uncalcined TS-1 catalysts for direct propene epoxidation with H2 and O2: effects of Si/Ti molar ratio and Au loading. Chem Eng J 2015;278:234‒9. link1

[59] Huang J, Lima E, Akita T, Guzmán A, Qi C, Takei T, et al. Propene epoxidation with O2 and H2: identification of the most active gold clusters. J Catal 2011;278(1):8‒15. link1

[60] Ishida T, Kinoshita N, Okatsu H, Akita T, Takei T, Haruta M. Influence of the support and the size of gold clusters on catalytic activity for glucose oxidation. Angew Chem Int Ed Engl 2008;47(48):9265‒8. link1

[61] Song Z, Feng X, Sheng N, Lin D, Li Y, Liu Y, et al. Propene epoxidation with H2 and O2 on Au/TS-1 catalyst: cost-effective synthesis of small-sized mesoporous TS-1 and its unique performance. Catal Today 2018;347: 102‒9. link1

[62] Feng X, Song Z, Liu Y, Chen X, Jin X, Yan W, et al. Manipulating gold spatial location on titanium silicalite-1 to enhance the catalytic performance for direct propene epoxidation with H2 and O2. ACS Catal 2018;8(11):10649‒57. link1

[63] Chen D, Moljord K, Fuglerud T, Holmen A. The effect of crystal size of SAPO-34 on the selectivity and deactivation of the MTO reaction. Microporous Mesoporous Mater 1999;29(1‒2):191‒203.

[64] Zhang T, Chen X, Chen G, Chen M, Bai R, Jia M, et al. Synthesis of anatase-free nano-sized hierarchical TS-1 zeolites and their excellent catalytic performance in alkene epoxidation. J Mater Chem A 2018;6(20):9473‒9. link1

[65] Yuan J, Song Z, Lin D, Feng X, Tuo Y, Zhou X, et al. Mesoporogen-free strategy to construct hierarchical TS-1 in a highly concentrated system for gas-phase propene epoxidation with H2 and O2. ACS Appl Mater Interfaces 2021;13(22):26134‒42. link1

[66] Feng X, Liu Y, Li Y, Yang C, Zhang Z, Duan X, et al. Au/TS-1 catalyst for propene epoxidation with H2/O2: a novel strategy to enhance stability by tuning charging sequence. AIChE J 2016;62(11):3963‒72. link1

[67] Zhang M, Zhang S, Meng F, Hu M, Wang Z, Zeng Y, et al. Catalytic peroxone process for low-temperature denitration with enhanced Ti‒OOH formation on PTiO2: experimental, DFT, and semi-in-situ UV‒vis studies. Fuel 2022;330:125664. link1

[68] Kim SK, Reddy BM, Park SE. High-performance microwave synthesized mesoporous TS-1 zeolite for catalytic oxidation of cyclic olefins. Ind Eng Chem Res 2018;57(10):3567‒74. link1

[69] Lin D, Zhang Q, Qin Z, Li Q, Feng X, Song Z, et al. Reversing titanium oligomer formation towards high-efficiency and green synthesis of titanium-containing molecular sieves. Angew Chem Int Ed Engl 2021;60(7):3443‒8. link1

[70] Lin D, Zheng X, Feng X, Sheng N, Song Z, Liu Y, et al. Enhancing the dynamic electron transfer of Au species on wormhole-like TS-1 for boosting propene epoxidation performance with H2 and O2. Green Energy Environ 2020;5(4):433‒43. link1

[71] Zhou K, Wang W, Zhao Z, Luo G, Miller JT, Wong MS, et al. Synergistic gold‒ bismuth catalysis for non-mercury hydrochlorination of acetylene to vinyl chloride monomer. ACS Catal 2014;4(9):3112‒6. link1

[72] Zanella R, Delannoy L, Louis C. Mechanism of deposition of gold precursors onto TiO2 during the preparation by cation adsorption and deposition-precipitation with NaOH and urea. Appl Catal A 2005;291(1‒2):62‒72.

Related Research