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Frontiers of Chemical Science and Engineering >> 2024, Volume 18, Issue 1 doi: 10.1007/s11705-023-2368-y

Electrochemical anodization of cast titanium alloys in oxalic acid for biomedical applications

1. Restorative and Dental Materials Department, National Research Centre, Giza 12622, Egypt 2. Chemistry Department, Faculty of Science, Cairo University, Giza 12613, Egypt 3. Central Metallurgical Research and Development Institute, Helwan 11421, Egypt

Received: 2023-06-19 Revised: 2023-08-21 Accepted: 2023-11-21 Available online: 2024-01-15

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Abstract

Titanium and its alloys have numerous biomedical applications thanks to the composition and morphology of their oxide film. In this study, the colorful oxide films were formed by anodizing cast Ti-6Al-4V and Ti-6Al-7Nb alloys in a 10% oxalic acid solution for 30 s at different voltages (20–80 V) of a direct current power supply. Atomic force microscopy was used as an accurate tool to measure the surface roughness of thin films on the nanometer scale. Scanning electron microscopy and X-ray diffraction were performed to analyze surface morphology and phase structure. According to the results, the produced titanium oxide layer showed high surface roughness, which increased with increasing anodizing voltage. The impact of anodizing voltages on the color and roughness of anodized layers was surveyed. The corrosion resistance of the anodized samples was studied in simulated body fluid at pH 7.4 and a temperature of 37 °C utilizing electrochemical impedance spectroscopy and the potentiodynamic polarization method. The anodized samples for both alloys at 40 V were at the optimal voltage, leading to a TiO2 layer formation with the best compromise between oxide thickness and corrosion resistance. Also, findings showed that TiO2 films produced on Ti-6Al-7Nb alloys had superior surface roughness properties compared to those of Ti-6Al-4V alloys, making them more appropriate for orthopedic applications. From the obtained data and the fruitful discussion, it was found that the utilized procedure is simple, low-cost, and repeatable. Therefore, anodization in 10% oxalic acid proved a viable alternative for the surface finishing of titanium alloys for biomedical applications.

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