A Realization Method for Transforming a Topology Optimization Design into Additive Manufacturing Structures

Shutian Liu , Quhao Li , Junhuan Liu , Wenjiong Chen , Yongcun Zhang

Engineering ›› 2018, Vol. 4 ›› Issue (2) : 277 -285.

PDF (3014KB)
Engineering ›› 2018, Vol. 4 ›› Issue (2) : 277 -285. DOI: 10.1016/j.eng.2017.09.002
Research
Research

A Realization Method for Transforming a Topology Optimization Design into Additive Manufacturing Structures

Author information +
History +
PDF (3014KB)

Abstract

Topology optimization is a powerful design approach that is used to determine the optimal topology in order to obtain the desired functional performance. It has been widely used to improve structural performance in engineering fields such as in the aerospace and automobile industries. However, some gaps still exist between topology optimization and engineering application, which significantly hinder the application of topology optimization. One of these gaps is how to interpret topology results, especially those obtained using the density framework, into parametric computer-aided design (CAD) models that are ready for subsequent shape optimization and manufacturing. In this paper, a new method for interpreting topology optimization results into stereolithography (STL) models and parametric CAD models is proposed. First, we extract the skeleton of the topology optimization result in order to ensure shape preservation and use a filtering method to ensure characteristics preservation. After this process, the distribution of the nodes in the boundary of the topology optimization result is denser, which will benefit the subsequent curve fitting. Using the curvature and the derivative of curvature of the uniform B-spline curve, an adaptive B-spline fitting method is proposed in order to obtain a parametric CAD model with the fewest control points meeting the requirement of the fitting error. A case study is presented to provide a detailed description of the proposed method, and two more examples are shown to demonstrate the validity and versatility of the proposed method.

Graphical abstract

Keywords

Topology optimization / Additive manufacturing / Characteristics preservation / Adaptive fitting / Shape optimization

Cite this article

Download citation ▾
Shutian Liu, Quhao Li, Junhuan Liu, Wenjiong Chen, Yongcun Zhang. A Realization Method for Transforming a Topology Optimization Design into Additive Manufacturing Structures. Engineering, 2018, 4(2): 277-285 DOI:10.1016/j.eng.2017.09.002

登录浏览全文

4963

注册一个新账户 忘记密码

References

Funding

The authors gratefully acknowledge financial support for this work from the National Natural Science Foundation of China (11332004, 11372073, and 11402046), the 111 Project (B14013), and the Fundamental Research Funds for the Central Universities (DUT15ZD101).()

AI Summary AI Mindmap
PDF (3014KB)

122

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/