CPS Modeling of CNC Machine Tool Work Processes Using an Instruction-Domain Based Approach

Jihong Chen , Jianzhong Yang , Huicheng Zhou , Hua Xiang , Zhihong Zhu , Yesong Li , Chen-Han Lee , Guangda Xu

Engineering ›› 2015, Vol. 1 ›› Issue (2) : 247 -260.

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Engineering ›› 2015, Vol. 1 ›› Issue (2) : 247 -260. DOI: 10.15302/J-ENG-2015054
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CPS Modeling of CNC Machine Tool Work Processes Using an Instruction-Domain Based Approach

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Abstract

Building cyber-physical system (CPS) models of machine tools is a key technology for intelligent manufacturing. The massive electronic data from a computer numerical control (CNC) system during the work processes of a CNC machine tool is the main source of the big data on which a CPS model is established. In this work-process model, a method based on instruction domain is applied to analyze the electronic big data, and a quantitative description of the numerical control (NC) processes is built according to the G code of the processes. Utilizing the instruction domain, a work-process CPS model is established on the basis of the accurate, real-time mapping of the manufacturing tasks, resources, and status of the CNC machine tool. Using such models, case studies are conducted on intelligent-machining applications, such as the optimization of NC processing parameters and the health assurance of CNC machine tools.

Keywords

cyber-physical system (CPS) / big data / computer numerical control (CNC) machine tool / electronic data of work processes / instruction domain / intelligent machining

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Jihong Chen, Jianzhong Yang, Huicheng Zhou, Hua Xiang, Zhihong Zhu, Yesong Li, Chen-Han Lee, Guangda Xu. CPS Modeling of CNC Machine Tool Work Processes Using an Instruction-Domain Based Approach. Engineering, 2015, 1(2): 247-260 DOI:10.15302/J-ENG-2015054

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Funding

The financial support of the studies is from the National Major Scientific and Technological Special Project for “Developmentand comprehensive verification of complete products of open high-end CNC system, servo device and motor” (2012ZX04001012).()

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