PDF(9653 KB)
PDF(9653 KB)
PDF(9653 KB)
激光再制造技术与应用发展研究
Development of Laser Remanufacturing Technology and Application
激光再制造技术作为制造技术创新的前沿领域，深刻改变着高端装备的设计与运行方式，是绿色再制造的重要支撑技术，是促进制造产业可持续发展的重要力量。本文从激光再制造技术的宏观需求入手，梳理了激光再制造技术的发展及应用现状，凝练了激光再制造技术和产业在发展过程中面临的挑战，进而提出了面向2025 年、2035 年以及2050 年的分阶段发展目标。针对当前我国激光再制造技术在专用材料、核心器件、再制造理念与标准体系等方面存在的问题与挑战，研究提出：加强战略层面的积极引导；构建激光增材再制造材料基因组体系；完善标准化体系和高层次应用型人才培养体系；加大应用推广力度，引导行业整合；建立合作平台，加快关键共性技术创新发展，为激光再制造技术及其产业发展提供支撑。
Laser remanufacturing technology, as the frontier of manufacturing technology innovation, has profoundly changed the design and operation of high-end equipment. It is a critical supporting technology for green remanufacturing and an important force to promote sustainable development of manufacturing industry. In this study, the macro-demands of laser remanufacturing technology were analyzed. The development and application status of laser remanufacturing technology were introduced in detail. The challenges in development of laser remanufacturing technology and industry were summarized. Then, the staged development goals for 2025, 2035 and 2050 were proposed. Regarding the current challenges of laser remanufacturing technology in China on special materials, core components, remanufacturing concepts and standard systems, development suggestions were proposed: strengthening the active guidance at the strategic level; constructing the genome system for laser additive remanufacturing materials; improving the standardization system and the high-level applied talent training system; increasing application promotion and guiding industry integration; establishing cooperation platforms to accelerate the innovation development of key common technology, and providing support for laser remanufacturing technology and its industrial development.
laser remanufacturing / multi-energy field / on-site remanufacturing / life cycle
| [1] |
中华人民共和国国务院. 中国制造2025 [EB/OL]. (2015-05-19) [2020-02-26] http://www.gov.cn/zhengce/content/2015-05/19/ content_9784.htm. The State Council of the People’s Republic of China. Made in China 2025 [EB/OL]. (2015-05-19) [2020-02-26]. http://www.gov. cn/zhengce/content/2015-05/19/content_9784.htm.
|
| [2] |
Li Y J, Dong S Y, He P, et al. Microstructure characteristics and mechanical properties of new-type FeNiCr laser cladding alloy coating on nodular cast iron [J]. Journal of Materials Processing Technology, 2019, 269: 163–171.
|
| [3] |
Song L J, Zeng G C, Xiao H, et al. Repair of 304 stainless steel by laser cladding with 316L stainless steel powders followed by laser surface alloying with WC powders [J]. Journal of Manufacturing Processes, 2016, 24: 116–124.
|
| [4] |
Zhang Q, Liang Z L, Cao M, et al. Microstructure and mechanical properties of Ti6Al4V alloy prepared by selective laser melting combined with precision forging [J]. Transactions of Nonferrous Metals Society of China, 2017, 27(5): 1036–1042.
|
| [5] |
王华明, 张述泉, 王向明. 大型钛合金结构件激光直接制造的进 展与挑战 [J]. 中国激光, 2009, 36(12): 3204–3209. Wang H M, Zhang S Q, Wang X M. Progress and challenges of laser direct manufacturing of large titanium structural components [J]. Chinese Journal of Lasers, 2009, 36(12): 3204–3209.
|
| [6] |
徐国建, 杨文奇, 杭争翔, 等. Stellite-6+VC混合粉末激光熔覆性 能的研究 [J]. 机械工程学报, 2017, 53(14): 165–170. Xu G J, Yang W Q, Hang Z X, et al. Performance of clad layer using mixed powder of Stellite 6 and VC [J]. Journal of Mechanical Engineering, 2017, 53(14): 165–170.
|
| [7] |
刘洪喜, 董涛, 张晓伟, 等. 激光熔覆制备WC/Co50/Al硬质合金 涂层刀具的微观结构及切削性能 [J]. 中国激光, 2017, 44(8): 1–9. Liu H X, Dong T, Zhang X W, et al. Microstructure and cutting performance of WC/Co50/Al cemented carbide coated tools fabricated by laser cladding process [J]. Chinese Journal of Lasers, 2017, 44(8): 1–9.
|
| [8] |
Shin J, Mazumder J. Composition monitoring using plasma diagnostics during direct metal deposition (DMD) process [J]. Optics & Laser Technology, 2018, 106: 40–46.
|
| [9] |
李秋歌, 林鑫, 王杏华, 等. 激光增材修复K465高温合金裂纹 控制研究 [J]. 稀有金属材料与工程, 2017, 46(4): 955–960. Li Q G, Lin X, Wang X H, et al. Research on the cracking control of laser additive repaired K465 superalloy [J]. Rare Metal Materials and Engineering, 2017, 46(4): 955–960.
|
| [10] |
郭双全, 罗奎林, 刘瑞, 等. 3D打印技术在航空发动机维修中的 应用 [J]. 航空制造技术, 2015, 58(S1): 18–19, 27. Guo S Q, Luo K L, Liu R, et al. Application of 3D printing technology in aeroengine maintainance [J]. Aeronautical Manufacturing Technology, 2015, 58(S1): 18–19, 27.
|
| [11] |
郭士锐, 姚建华. 基于汽轮机转子轴表面激光再制造层的性能 研究 [J]. 应用激光, 2016, 36(2): 131–135. Guo S R, Yao J H. Research on properties of laser remanufacturing coatings based on the surface of steam turbine rotor [J]. Applied Laser, 2016, 36(2): 131–135.
|
| [12] |
陈其汉, 傅卫. 激光表面强化技术在钢铁企业中的应用 [J]. 电 焊机, 2015, 45(1): 81–84. Chen Q H, Fu W. Application of laser surface strengthening technologies in steel industry [J]. Electric Welding Machine, 2015, 45(1): 81–84.
|
| [13] |
澹台凡亮, 田洪芳, 陈峰, 等. 高速激光熔覆在27SiMn液压支架 立柱上的应用探讨 [J]. 新技术新工艺, 2019 (3): 52–54. Tantai F L, Tian H F, Chen F, et al. Discussion on application of high-speed laser cladding on 27SiMn hydraulic support column [J]. New Technology & New Process, 2019 (3): 52–54.
|
| [14] |
石岩, 李云峰, 刘佳, 等. 高压油泵凸轮轴激光增材制造梯度耐 磨层研究 [J]. 机械工程学报, 2017, 53(6): 80–87. Shi Y, Li Y F, Liu J, et al. Research of gradient wear-resisting coating produced by laser additive manufacturing on high-pressure pump camshaft [J]. Journal of Mechanical Engineering, 2017, 53(6): 80–87.
|
| [15] |
钦兰云, 杨光, 卞宏友, 等. 电磁搅拌辅助激光沉积成形钛合金 试验研究 [J]. 中国激光, 2014, 41(3): 1–5. Qin L Y, Yang G, Bian H Y, et al. Experimental study on electromagnetic stirring assisted laser deposition forming titanium alloy [J]. Chinese Journal of Lasers, 2014, 41(3): 1–5.
|
| [16] |
Hu Y, Wang L, Yao J H, et al. Effects of electromagnetic compound field on the escape behavior of pores in molten pool during laser cladding [J]. Surface & Coatings Technology, 2020, 383: 1–13.
|
| [17] |
梁少端, 张安峰, 王潭, 等. 感应加热消除激光直接成形DD4零 件裂纹 [J]. 中国激光, 2017, 44(2): 1–10. Liang S D, Zhang A F, Wang T, et al. Elimination of laser direct forming crack on DD4 parts by induction heating [J]. Chinese Journal of Lasers, 2017, 44(2): 1–10.
|
| [18] |
Todaro C J, Easton M A, Qiu D, et al. Grain structure control during metal 3D printing by high-intensity ultrasound [J]. Nature Communications, 2020, 11(1): 142.
|
| [19] |
徐家乐, 周建忠, 谭文胜, 等. 超声振动辅助激光熔覆钴基合金 涂层的抗高温氧化性能 [J]. 中国激光, 2019, 46(1): 1–9. Xu J L, Zhou J Z, Tan W S, et al. High-temperature oxidation resistance of co-based alloy coatings by ultrasonic vibration assisted laser cladding [J]. Chinese Journal of Lasers, 2019, 46(1): 1–9.
|
| [20] |
Yao Z H, Yu X W, Nie Y B, et al. Effects of three-dimensional vibration on laser cladding of SS316L alloy [J]. Journal of Laser Applications, 2019, 31(3): 1–13.
|
| [21] |
Zhu G X, Shi S H, Fu G Y, et al. The influence of the substrateinclined angle on the section size of laser cladding layers based on robot with the inside-beam powder feeding [J]. The International Journal of Advanced Manufacturing Technology, 2017, 88(5–8): 2163–2168.
|
| [22] |
叶正挺, 方铮, 杨高林, 等. 开放条件下气流对激光重熔过程中 氧化行为的影响 [J]. 中国表面工程, 2019, 32(1): 108–116. Ye Z T, Fang Z, Yang G L, et al. Influence of gas flow on oxidation of molten pool during laser remelting under open-air condition [J]. China Surface Engineering, 2019, 32(1): 108–116.
|
| [23] |
中华人民共和国国家质量监督检验检疫总局, 中国国家标准化 管理委员会. 激光修复技术 术语和定义 GB/T 29795―2013 [S]. 北京: 中国标准出版社, 2013. General Administration of Quality Supervision, Inspection and Quarantine of the People’s Republic of China, Standardization Administration. Laser repairing technology—Terms and definitions GB/T 29795—2013 [S]. Beijing: China Quality and Standards Publishing & Media Co., Ltd., 2013.
|
| [24] |
中华人民共和国国家质量监督检验检疫总局, 中国国家标准化 管理委员会. 激光修复通用技术规范 GB/T 29796―2013 [S]. 北 京: 中国标准出版社, 2013. General Administration of Quality Supervision, Inspection and Quarantine of the People’s Republic of China, Standardization Administration. Laser repairing general specification GB/T 29796—2013 [S]. Beijing: China Quality and Standards Publishing & Media Co., Ltd., 2013.
|
/
| 〈 |
|
〉 |
