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优化设计 1

信息物理系统 (CPS) 1

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工作过程电控数据 1

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数控铣床 1

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NC flame pipe cutting machine tool based on open architecture CNC system

Xiaogen NIE, Yanbing LIU

《机械工程前沿（英文）》 2009年第4卷第2期页码 147-152 doi: 10.1007/s11465-009-0025-x

摘要： Based on the analysis of the principle and flame movement of a pipe cutting machine tool, a retrofit NC flame pipe cutting machine tool (NFPCM) that can meet the demands of cutting various pipes is proposed. The paper deals with the design and implementation of an open architecture CNC system for the NFPCM, many of whose aspects are similar to milling machines; however, different from their machining processes and control strategies. The paper emphasizes on the NC system structure and the method for directly creating the NC file according to the cutting type and parameters. Further, the paper develops the program and sets up the open and module NC system.

关键词： flame pipe cutting flame incision tracks CNC open architecture CNC system

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Key point selection in large-scale FBG temperature sensors for thermal error modeling of heavy-duty CNC

Jianmin HU, Zude ZHOU, Quan LIU, Ping LOU, Junwei YAN, Ruiya LI

《机械工程前沿（英文）》 2019年第14卷第4期页码 442-451 doi: 10.1007/s11465-019-0543-0

摘要： Thermal error is one of the main factors that influence the machining accuracy of computer numerical control (CNC) machine tools. It is usually reduced by thermal error compensation. Temperature field monitoring and key temperature measurement point (TMP) selection are the bases of thermal error modeling and compensation for CNC machine tools. Compared with small- and medium-sized CNC machine tools, heavy-duty CNC machine tools require the use of more temperature sensors to measure their temperature comprehensively because of their larger size and more complex heat sources. However, the presence of many TMPs counteracts the movement of CNC machine tools due to sensor cables, and too many temperature variables may adversely influence thermal error modeling. Novel temperature sensors based on fiber Bragg grating (FBG) are developed in this study. A total of 128 FBG temperature sensors that are connected in series through a thin optical fiber are mounted on a heavy-duty CNC machine tool to monitor its temperature field. Key TMPs are selected using these large-scale FBG temperature sensors by using the density-based spatial clustering of applications with noise algorithm to reduce the calculation workload and avoid problems in the coupling of TMPs for thermal error modeling. Back propagation neural network thermal error prediction models are established to verify the performance of the proposed TMP selection method. Results show that the number of TMPs is reduced from 128 to 5, and the developed model demonstrates good prediction effects and strong robustness under different working conditions of the heavy-duty CNC machine tool.

关键词： thermal error heavy-duty CNC machine tools FBG key TMPs prediction model

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Rapid evaluation technology for CNC machine tool slide level based on built-in sensors

Yuqing ZHOU, Xuesong MEI, Gedong JIANG, Nuogang SUN,

《机械工程前沿（英文）》 2010年第5卷第1期页码 79-86 doi: 10.1007/s11465-009-0070-5

摘要： Slide level impacts the CNC machine tool performance. The deterioration of slide level will result in the torsional vibration of a feed-axis control system and lower the CNC machine tool control precision. It is necessary to investigate the rapid evaluation technology for the slide level of a CNC machine tool. In this paper, a new type of rapid evaluation method for machine tool slide level is proposed, which uses the linear scale, motor encoder, and AC servo motor current/output torque. To acquire level information, the built-in sensors test principle is profoundly investigated, and the mathematical model between the slide level and the measured data is established. In addition, two different level identification methods are comparatively analyzed. The analysis results of experiments show that it is simple, rapid, feasible, and reliable to use built-in sensors information for evaluating slide level.

关键词： slide level built-in sensors Stribeck effect model identification

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带冷却系统的XK717数控铣床主轴部件热特性分析

王金生,胡如夫,巫修海

《中国工程科学》 2005年第7卷第8期页码 84-88

摘要：

机床主轴系统是机床的核心部件，其热特性的好坏，直接影响机床的加工精度；以建立主轴系统的有限元模型，结合主轴系统与普通水箱之间的冷却模型，对带有冷却套的主轴系统进行了热特性分析，得出了主轴系统的热特性曲线；根据分析结果，对XK717数控铣床主轴部件冷却套的布局进行了改进设计，为优化数控铣床主轴系统提供了理论依据。

关键词：热特性有限元优化设计数控铣床

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基于指令域电控数据分析的数控机床工作过程CPS建模及应用 Article

陈吉红,杨建中,周会成,向华,朱志红,李叶松,李振瀚,许光达

《工程（英文）》 2015年第1卷第2期页码 247-260 doi: 10.15302/J-ENG-2015054

摘要：

建立机器的信息物理系统 (CPS) 模型是智能制造的关键技术。本文指出了数控机床工作过程中数控系统内部的海量电控数据是构建数控机床工作过程CPS模型的大数据的主要来源；提出了基于指令域电控数据分析方法，利用被加工零件的G指令对数控加工的工作任务进行定量描述，在指令域内建立数控机床的工作任务、制造资源和运行状态之间的实时、精准的映射关系，以此为基础进一步构建数控机床工作过程的CPS模型；利用这一模型，进行了数控加工工艺参数优化、数控机床健康保障等智能化应用的案例研究。

关键词：信息物理系统 (CPS) 大数据数控机床工作过程电控数据指令域智能化应用

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CNC programming system for complex components based on KBE within integrated environment of CAD/CAPP/

Shengwen ZHANG, Guicheng WANG, Liang ZHANG, Xifeng FANG

《机械工程前沿（英文）》 2009年第4卷第1期页码 97-102 doi: 10.1007/s11465-009-0007-z

摘要： To promote the research and development of modern digital and intelligent manufacturing technology and overcome shortcomings of computerized numerical control(CNC) programming for complex components, an innovative idea has been proposed to introduce knowledge based engineering (KBE) into the field of CNC programming within the integrated environment of CAD/CAPP/CAM. This paper constructs the architecture of CNC programming based on KBE within CAD/CAPP/CAM and explores the key technology of applying KBE to CNC programming — knowledge representation, knowledge acquisition, knowledge reasoning, and generalized knowledge base system of CNC programming. The integration of the CAD/CAM system and the CAPP system of enterprises has been achieved by taking the powerful CAD/CAM system of UG NX as a platform. The prototype system of CNC programming for complex components based on KBE within CAD/CAPP/CAM has been developed by means of UG/Open,VC++6.0, and SQL Sever 2000. Finally, a frame example, one of the complex components of a marine diesel, is presented, and the academic production and the intelligence of the system are verified.

关键词： NC programming CAD/CAPP/CAM KBE