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Frontiers of Mechanical Engineering >> 2023, Volume 18, Issue 1 doi: 10.1007/s11465-022-0719-x

Comparative assessment of force, temperature, and wheel wear in sustainable grinding aerospace alloy using biolubricant

1. School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520, China;1. School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520, China;2. State Key Laboratory of Ultra-precision Machining Technology, Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hong Kong, China;3. College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China;4. School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China;5. Sichuan Future Aerospace Industry LLC., Shifang 618400, China;6. School of Aerospace, University of Nottingham Ningbo China, Ningbo 315100, China;7. College of Engineering, University of Sharjah, Sharjah 27272, United Arab Emirates;8. Department of Mechanical Engineering, IK Gujral Punjab Technical University, Punjab 144603, India;9. Department of Biomedical Engineering, University of Southern California, Los Angeles, CA 90089, USA;10. Mechanical Engineering Department, Curtin University, Miri 98009, Malaysia

Received: 2022-03-13 Available online: 2022-03-13

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Abstract

The substitution of biolubricant for mineral cutting fluids in aerospace material grinding is an inevitable development direction, under the requirements of the worldwide carbon emission strategy. However, serious tool wear and workpiece damage in difficult-to-machine material grinding challenges the availability of using biolubricants via minimum quantity lubrication. The primary cause for this condition is the unknown and complex influencing mechanisms of the biolubricant physicochemical properties on grindability. In this review, a comparative assessment of grindability is performed using titanium alloy, nickel-based alloy, and high-strength steel. Firstly, this work considers the physicochemical properties as the main factors, and the antifriction and heat dissipation behaviours of biolubricant in a high temperature and pressure interface are comprehensively analysed. Secondly, the comparative assessment of force, temperature, wheel wear and workpiece surface for titanium alloy, nickel-based alloy, and high-strength steel confirms that biolubricant is a potential replacement of traditional cutting fluids because of its improved lubrication and cooling performance. High-viscosity biolubricant and nano-enhancers with high thermal conductivity are recommended for titanium alloy to solve the burn puzzle of the workpiece. Biolubricant with high viscosity and high fatty acid saturation characteristics should be used to overcome the bottleneck of wheel wear and nickel-based alloy surface burn. The nano-enhancers with high hardness and spherical characteristics are better choices. Furthermore, a different option is available for high-strength steel grinding, which needs low-viscosity biolubricant to address the debris breaking difficulty and wheel clogging. Finally, the current challenges and potential methods are proposed to promote the application of biolubricant.

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