面向2035年复合材料构件精确制造发展战略研究

单忠德, 宋文哲, 范聪泽, 汪俊

中国工程科学 ›› 2023, Vol. 25 ›› Issue (1) : 113-120.

PDF(826 KB)
PDF(826 KB)
中国工程科学 ›› 2023, Vol. 25 ›› Issue (1) : 113-120. DOI: 10.15302/J-SSCAE-2023.07.002
我国先进有色金属材料发展战略研究
Orginal Article

面向2035年复合材料构件精确制造发展战略研究

作者信息 +

Development Strategy for Precision Manufacturing of Composite Components Facing 2035

Author information +
History +

摘要

先进复合材料具有高比强度、高比模量、可设计性好等优点,广泛应用于航空航天、轨道交通等领域的装备制造,是工业发达国家战略必争资源;保障和提升先进复合材料的供给能力,突破大型复杂复合材料构件的设计成形、加工装配、检测修复等精确制造技术,对支撑制造强国建设具有重要价值。本文总结了国内外复合材料构件精确制造技术的发展现状及趋势,从高精密数控缠绕、复合材料自动铺放、复合材料预制体成形、纤维复合材料增材制造、高性能碳纤维生产等方面梳理了复合材料构件精确制造的关键技术与装备;结合基本态势研判了制约复合材料制造技术水平提升的“卡脖子”环节,提出了我国复合材料构件制造技术与装备的发展思路与分阶段发展目标。研究建议,组织建设国家级创新机构,设立国家重大专项支持,加强学科建设和人才培养,加强国际技术交流与合作,着力推动重大科学创新和关键技术突破,为国家重大工程和装备应用提供高质量科技支撑。

Abstract

Advanced composite materials exhibit advantages of high specific strength, high specific modulus, and excellent designability. They are widely used in aerospace, rail transit, and other fields, and are strategic resources for industrially developed countries. Ensuring and improving the supply capacity of advanced composite materials and making breakthroughs in the design and forming, processing and assembling, testing and repairing technologies of large and complex composite components are of strategic significance in strengthening China’s manufacturing sector. In this study, the current status and trends of precision manufacturing of composite components are analyzed, and the key technologies and equipment for precision manufacturing of composite components, including high-precision numerical control winding, automatic placement, preform forming, additive manufacturing, and high-performance carbon fiber production, are summarized. After specifying the key problems limiting the development of composite manufacturing technologies, we propose the development goals by 2035. Accordingly, suggestions are proposed including establishing national innovation institutions, planning major science and technology projects, enhancing disciplines development and talent fostering, strengthening international communication and collaboration, and focusing on significant scientific innovation and technological breakthroughs, thus to provide high-quality scientific and technological support for national major projects and important model projects.

关键词

复合材料 / 精确制造 / 高端装备 / 结构功能一体化

Keywords

composite / precision manufacturing / advanced equipment / structure-function integration

引用本文

导出引用
单忠德, 宋文哲, 范聪泽. 面向2035年复合材料构件精确制造发展战略研究. 中国工程科学. 2023, 25(1): 113-120 https://doi.org/10.15302/J-SSCAE-2023.07.002

参考文献

[1]
陈祥宝‍ . 先进复合材料技术导论 [M]‍‍. 北京 : 航空工业出版社 , 2017 ‍.
[2]
朱美芳 , 朱波‍ . 纤维复合材料 [M]‍. 北京 : 中国铁道出版社 , 2017 ‍.
[3]
Upadhyayula V K K, Gadhamshetty V, Athanassiadis D, al et‍. Wind turbine blades using recycled carbon fibers: An environmental assessment [J]‍. Environmental Science & Technology, 2022, 56(2): 1267‒1277‍.
[4]
Brown K R, Harrell T M, Skrzypczak L, al et‍. Carbon fibers derived from commodity polymers: A review [J]‍. Carbon, 2022, 196: 422‒439‍.
[5]
钱伯章‍ . 碳纤维复合材料市场向好 [J]‍. 合成纤维 , 2019 , 48 5 : 20 ‍.
[6]
Kulkarni P, Mali K D, Singh S‍. An overview of the formation of fibre waviness and its effect on the mechanical performance of fibre reinforced polymer composites [J]‍. Composites Part A: Applied Science and Manufacturing, 2020, 137: 1‒12‍.
[7]
Li Y, Xiao Y, Yu L, al et‍. A review on the tooling technologies for composites manufacturing of aerospace structures: Materials, structures and processes [J]‍. Composites Part A: Applied Science and Manufacturing, 2022, 154: 1‒12‍.
[8]
李仲平 , 冯志海 , 徐樑华 , 等‍ . 我国高性能纤维及其复合材料发展战略研究 [J]‍. 中国工程科学 , 2020 , 22 5 : 28 ‒ 36 ‍.
[9]
谢曼 , 干勇 , 王慧‍ . 面向2035的新材料强国战略研究 [J]‍. 中国工程科学 , 2020 , 22 5 : 1 ‒ 9 ‍.
[10]
周娥 , 刘凯 , 王晓勇 , 等‍ . 大型固体火箭发动机碳纤维缠绕壳体超声波C扫描检测技术应用 [J]‍. 航天制造技术 , 2018 5 : 59 ‒ 61 ‍.
[11]
俞建勇 , 胡吉勇 , 李毓陵‍ . 高性能纤维制品成形技术 [M]‍. 北京 : 国防工业出版社 , 2017 ‍.
[12]
van Grootel A, Chang J, Wardle B L, al et‍. Manufacturing variability drives significant environmental and economic impact: The case of carbon fiber reinforced polymer composites in the aerospace industry [J]‍. Journal of Cleaner Production, 2020, 261: 1‒12‍.
[13]
Abidin N M Z, Sultan M T H, Hua L S, al et‍. A brief review of computational analysis and experimental models of composite materials for aerospace applications [J]‍. Journal of Reinforced Plastics and Composites, 2019, 38(23‒24): 1031‒1039‍.
[14]
孙晋良‍ . 纤维新材料 [M]‍. 上海 : 上海大学出版社 , 2007 ‍.
[15]
杜善义‍ . 复合材料及其结构的力学、设计、应用和评价 [M]‍. 哈尔滨 : 哈尔滨工业大学出版社 , 2000 ‍.
[16]
Boon Y D, Joshi S C, Bhudolia S K, al et‍. Recent advances on the design automation for performance-optimized fiber reinforced polymer composite components [J]‍. Journal of Composites Science, 2020, 4(2): 1‒15‍.
[17]
Boon Y D, Joshi S C, K‍ Bhudolia S. Review: Filament winding and automated fiber placement with in situ consolidation for fiber reinforced thermoplastic polymer composites [J]‍. Polymers, 2021, 13(12): 1‒29‍.
[18]
张红卫 , 韦健 , 黄胜德 , 等‍ . 碳纤维缠绕复合材料成型工艺浅析 [J]‍. 石油化工技术与经济 , 2021 , 37 3 : 30 ‒ 34 ‍.
[19]
曹忠亮 , 郭登科 , 林国军 , 等‍ . 碳纤维复合材料自动铺放关键技术的现状与发展趋势 [J]‍. 材料导报 , 2021 , 35 21 : 21185 ‒ 21194 ‍.
[20]
Carvelli V, Pazmino J, Lomov S V, al et‍. Quasi-static and fatigue tensile behavior of a 3D rotary braided carbon/epoxy composite [J]‍. Journal of Composite Materials, 2013, 47(25): 3195‒3209‍.
[21]
He C W, Ge J R, Zhang B B, al et‍. A hierarchical multiscale model for the elastic-plastic damage behavior of 3D braided composites at high temperature [J]‍. Composites Science and Technology, 2020, 196: 1‒12‍.
[22]
单忠德 , 刘阳 , 范聪泽 , 等‍ . 复合材料预制体成形制造工艺与装备研究 [J]‍. 中国机械工程 , 2021 , 32 23 : 2774 ‒ 2784 ‍.
[23]
王磊 , 卢秉恒‍ . 我国增材制造技术与产业发展研究 [J]‍. 中国工程科学 , 2022 , 24 4 : 202 ‒ 211 ‍.
[24]
Zhuo P, Li S G, Ashcroft I A, al et‍. Material extrusion additive manufacturing of continuous fibre reinforced polymer matrix composites: A review and outlook [J]‍. Composites Part B: Engineering, 2021, 224: 1‒12‍.
[25]
靳高岭‍ . 我国碳纤维产业现状及发展前景 [J]‍. 高科技纤维与应用 , 2021 , 46 3 : 11 ‒ 14 ‍.
[26]
Zhang J, Chevali V S, Wang H, al et‍. Current status of carbon fibre and carbon fibre composites recycling [J]‍. Composites Part B: Engineering, 2020, 193: 1‒15‍.
基金
中国工程院咨询项目“面向2035 的复合材料构件精确制造发展战略研究”(2021-XZ-26);国家自然科学基金项目(51790173)
PDF(826 KB)

Accesses

Citation

Detail

段落导航
相关文章

/