Journal Home Online First Current Issue Archive For Authors Journal Information 中文版

Strategic Study of CAE >> 2005, Volume 7, Issue 3

Investigation and Development Status of the Application Technology to Improve Fatigue Behavior of High Strength Alloys

Beijing Institute of Aeronautical Materials , Beijing 100095 , China

Received: 2004-04-17 Available online: 2005-03-20

Next Previous

Abstract

Investigation and development status of the surface integrity application technology to improve fatigue behavior of high strength aluminium alloy, titanium alloy and ultra-high strength steels is reviewed. Fatigue behavior of the high strength alloys mentioned above is sensitive to surface stress concentration, as that in the case of a reduction in the surface integrity, their fatigue stress and stress corrosion property are reduced heavily by surface residual tensile stress and damage caused by abusive final mechanical processes such as grind, particularly the machining heat which occurs during machining practice. Some advanced mechanical treatments in surface integrity make an outstanding improvement on fatigue behavior of the high strength alloys. For example an increase of about 89% , in the tensile-tensile fatigue life for laser-shocked 7475-T761 specimens and an improvement in da/dN of about 1500 times for laser-shocked 7070-T76 specimens were obtained. Ultrasonic shot peening resulted in low-cycle fatigue strength increase of about 50% for HP-310 grade ultra-high strength steel and about 15% for Ti7A14Mo in high-cycle. An advanced surface duplex hardening treatment caused also a 30 to 35-fold increase in contact fatigue life for vasco X-2 grade gear steel.

Figures

图1

图2

图3

图4

图5

References

[ 1 ] 赵少汴.抗疲劳设计[M ].北京:机械工业出版社, 1994 link1

[ 2 ] 颜鸣皋, 刘伯操, 李金桂, 等.中国航空材料手册 (第1卷) [M ].第2版, 北京:中国标准出版社, 2002

[ 3 ] 叶武俊, 张 伟, 丁传富, 等.两种超高强度钢的谱载疲劳行为及断口形貌的研究[J].材料工程, 1992, (2) :10~14 link1

[ 4 ] KosterWP , FieldM , FritzLJ , etal.Surfaceintegrityofmachinedstructuralcomponents[R ].AFML TR 7011

[ 5 ] AlexandreMA , DavidKA .Thesurfaceintegrityofturnedandgroundhardenedbearingsteel[J].Wear, 1996, 196:279~284

[ 6 ] KruszynskiBW , LutterveltV .Predictionoftemperatureandsurfaceintegrityingeargrinding[J].IntJMachToolsmanufact, 1994, 34 (5) :633~640

[ 7 ] 王 珉, LauWS .金属表面改性的预应力磨削机理研究[J].机械工程学报, 1992, 28 (3) :104~109 link1

[ 8 ] BayoumiAE , XueQufei, HamdanMN .Effectofcuttingconditionsondynamicpropertiesandsurfaceintegrityofworkmaterials[J].Wear, 1991, 146:301~312

[ 9 ] ElKhabeeryMM , SalehSM .Someobservationsofsurfaceintegrityofdeepdrillingholes[J].Wear, 1991, 142:331~349

[10] SadatAB .EffectofhighcuttingspeedonsurfaceintegrityofAISI 4340steelduringturning[J].MaterialsScienceandTechnology, 1990, 6 (April) :371~375

[11] JainKC , KumarAN , MittalRN , etal.Surfaceintegrityofahardenedandgroundlow alloysteel studybasedonsurfaceandsubsurfacedamage[J].MaterialsScienceandTechnology.1986, 2 (Aug.) :856~864

[12] JeelaniS , MusialM .Dependenceoffatiguelifeonthesurfaceintegrityinthemachiningof2024T351Aluminiumalloy unlubricatedconditions[J].JofMaterialScience, 1986, 21:150~160 link1

[13] NeaileyK .Surfaceintegrityofmachinedcomponents microstructureaspects[J].MetalsandMaterials, 1988, (Feb) :93~96

[14] NeailyK .Surfaceintegrityofmachinedcomponents—residualstressesandfatigue[J].MetalsandMaterials, 1988, (March) :141~145

[15] ClauerAH , FairandBP .Interactionoflaser inducedstresswaveswithmetals[A ].ApplofLasersinMaterialProcessing (ProceedingsofConference) [C].Washington, DC , 1979, (Apr) , 18~20

[16] 李向斌, 王仁智, 殷源发.一种新型超高强度钢喷丸强化的研究[J], 材料工程, 1991, (3) :14~18 link1

[17] ZaretskyEV , ParkerRJ , AndersonWJ .Effectofcomponentdifferentalhardenessonrolling—contacefatigueandloadcapacity[R].NASATN 2640

[18] DaviesDP .Duplexhardening:anadvancedsurfacetreatment[J].HeatTreating, 1992, (August) :38~46

Related Research